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Fermenter 100L Basic

Original price was: ₹841,000.00.Current price is: ₹741,000.00.

Specification of Fermenter-100L

Fermenter Vessel Details
Total Volume(Litter)			100L
Diameter(mm)			400
Straight Height(mm)			800
shell(cylindrical)			4 mm thk ss 316
Jacket			4 mm thk SS 304
Top			Body Flange With Dish End
Bottom			Dished end( 10% torispherical)
leg			MS
Baffle Recommendation(Off Wall)			4 Nos @ 90 Degree
manhole			No
Top Glass			100mm(Vision 30mm)
Inner Finish			Mirror Finish
Outer finish			Matt Finish
Total Height			to be confirmed
Design Criteria
Viscosity	100 cP		SG	1.1
Pressure	FV to 3kg/cm2		Temp	130 deg C
Mechanical Detail
Sealing	Mechanical Seal( Seal mech)
Gearbox (Elmech)	Worm Gearbox
Motor HP (Crompton/ BBL/ Havels/ Hindustan)	1	NFLP, 4 Pole, Flanged, 3 Ph, 415 V, 50 Hz,
Impeller Type (From bottom)	Ruston Turbine	Ruston Turbine		Ruston Turbine
Impeller Blade	6 Blade	6 Blade		6 Blade
Agitator Details
MOC Contact Parts	SS 316	Shaft Diameter		35 mm
MOC Non-CP	MS/CS	Shaft Speed(RPM)		187
Air Flow Control	Rota meter (100 LPM)
Scope of Supply	Design, manufactur, supply of UPM make agitator assembly. Which includes impeller blades with hub, shaft, lantern assembly with bearing housing etc.
Scope of Buyer	Installation in scope of buyer (Electricity, Insulation, Water, Drain Line, Valves and Fittings and Clamp )

Applications

The 100L Basic Fermenter is suitable for:

Laboratory research and development
Biofertilizer startup production
Small-scale enzyme production
Academic and training purposes
Microbial culture preparation

Advantages of 100L Basic Fermenter

Low Investment Cost → Ideal for startups
Simple Operation → Minimal training required
Compact Design → Fits in small spaces
Flexible Configuration → Upgrade options available
Reliable Performance → Consistent for basic processes

Why Choose 100L Basic Fermenter?

The 100L Basic Fermenter is the perfect solution for users looking to start fermentation with essential features and low capital investment. It provides a strong foundation for fermentation processes and allows easy transition to advanced systems as production grows.

Description
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100L Basic Fermenter – Product Specification

The 100L Basic Fermenter is a compact, economical fermentation system designed for laboratory applications, R&D, and small-scale production. It is an ideal solution for startups, educational institutes, and businesses entering the biofertilizer or enzyme production industry.

This model provides essential fermentation capabilities with simple operation, making it a reliable choice for users who want to begin production without investing in advanced automation systems.

Key Features Overview

Cost-effective microprocessor-based control system
Reliable temperature monitoring with Pt-100 sensor
Optional online pH measurement system
Efficient agitation and aeration setup
Semi-automatic operation for key processes
Compact and easy-to-install design

Probe & Monitoring System

The 100L Basic Fermenter includes essential instruments for standard fermentation processes:

Temperature Sensor (Pt-100)
- Accurate and stable temperature monitoring
- Supports optimal microbial growth conditions
Online pH Measurement (Optional – On Demand)
- Can be added for improved process control
- Useful for maintaining consistent fermentation quality
DO Sensor
- Not included in the standard configuration
- Typically not required for basic fermentation setups
Skid Mounted System
- Not included
- Delivered as a modular unit

Control System & Automation

Designed for simplicity and ease of operation:

Controlling Processor:
- Microprocessor-based controller
- User-friendly and low maintenance
Temperature Control:
- Semi-automatic with 2 solenoid valves
- Suitable for basic heating and cooling needs
Agitation Control:
- Standard agitation system
- Ensures uniform mixing and oxygen distribution

Process Control Capabilities

The system supports fundamental fermentation processes:

Media Sterilization:
- Semi-automatic process
- Requires operator supervision
Process Cooling:
- Semi-automatic cooling
- Maintains acceptable temperature levels
Aeration Control by Rotameter:
- Manual airflow adjustment
- Visual monitoring of air supply
pH Control:
- Not included in standard model
- Manual adjustment required
Pressure Control:
- Not available

Pump & Fluid Handling

Fixed Speed Peristaltic Pump
- Available on demand
- Suitable for basic dosing applications
- Customizable as per requirement

Piping & Installation

Piping System:
- Under buyer scope
- Flexible and customizable
Installation Scope:
- Buyer responsibility
- Technical support available if required

Technical Specification Table

Parameter	100L Basic Fermenter Specification
Vessel Capacity	100 Liters
Control System	Microprocessor Based
Temperature Sensor	Pt-100 (Included)
pH Measurement	On Demand
DO Sensor	Not Included
Agitation System	Available
Media Sterilization	Semi-Automatic
Cooling System	Semi-Automatic
Aeration Control	Rotameter Based
Pressure Control	Not Available
Pump System	On Demand
Piping	Buyer Scope
Installation	Buyer Scope