Basic fermenter 500 Litter
| Description | Basic | |
| Probe | ||
| Temperature Sensor(Pt-100) | Yes | |
| online ph measurement | On Demand | |
| DO Sensor With 3 Meter Cable and indicator | no | |
| skid | no | |
| Control | ||
| Controlling Processor | Micro Processor Based | |
| Temperature Control | Semi Auto( 2 sv) | |
| Inbuilt Heater in Vessel(Suitable For Biofertilizer Production) | On Demand | |
| Agitation Control | Yes | |
| Media Sterilization | Semi Auto | |
| Process Cooling Temperature Control | Semi Auto | |
| Aeration Control By Rotameter | Yes | |
| Ph Control | No | |
| Pressure Control | No | |
| Fixed Speed Peristaltic Pump | On Demand (Specify Qty) | |
| Piping | Buyer Scope | |
| Installation | Buyer Scope | |
High-Performance 500L Basic Fermenter: The Reliable Entry-Point for Bio-Industrial Excellence
The 500 Liter Basic Fermenter is engineered for startups, research institutions, and bio-fertilizer production units that require a robust, cost-effective, and scalable solution for microbial cultivation. While classified as our “Basic” entry, this model does not compromise on the core essentials required for successful fermentation. It offers a perfect balance between manual oversight and automated stability, providing a solid foundation for industrial-scale bioprocessing.
Core Engineering & Design Philosophy
Our 500L Basic model is designed with the user in mind—focusing on ease of maintenance and high durability. The vessel is constructed to withstand the rigors of frequent sterilization cycles, ensuring a long operational life. The “Basic” philosophy centers on Micro Processor Based control, giving operators direct command over the most critical environmental variables without the complexity of high-end industrial PLCs.
Technical Specifications: Basic vs. Advance vs. Pro
To help you understand where the 500L Basic model fits within our lineup, the following table breaks down the feature set across our three primary tiers:
| Feature Category | Basic Model (500L) | Advance Model | Pro Model |
| Probe: Temp Sensor | Pt-100 (Yes) | Pt-100 (Yes) | Pt-100 (Yes) |
| Online pH Measurement | On Demand | Yes | Yes |
| DO Sensor & Indicator | No | On Demand | Yes (with 3m Cable) |
| Skid Mounting | No | Yes | Yes |
| Controlling Processor | Micro Processor Based | PLC Based | PLC with 7″ HMI |
| Temperature Control | Semi-Auto (2 sv) | Semi-Auto (5 sv + Pump) | Semi-Auto (15 sv + Pump) |
| Inbuilt Heater | On Demand | On Demand | Not Recommended |
| Agitation Control | Yes | Yes | Yes |
| Media Sterilization | Semi-Auto | Semi-Auto | Full Auto |
| Aeration Control | Rotameter (Yes) | Rotameter (Yes) | Rotameter (Yes) |
| pH Control | No | Semi-Automatic | Full Automatic |
| Pressure Control | No | Yes | Yes |
| Piping | Buyer Scope | Flexible (Plug & Play) | Flexible (Plug & Play) |
Key Features of the 500L Basic Fermenter
1. Precision Temperature Management
The heart of any fermentation process is thermal stability. The Basic model utilizes a Pt-100 Temperature Sensor, renowned for its accuracy and repeatability.
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Semi-Automatic Control: Allows for 2 Set Values (sv), providing a reliable thermal envelope for your culture.
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Heating Flexibility: An inbuilt heater suitable for bio-fertilizer production is available “On Demand,” allowing you to customize the vessel based on your specific strain requirements.
2. Robust Agitation & Aeration
Oxygen transfer and nutrient distribution are handled via a dedicated agitation system and manual aeration control.
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Mechanical Agitation: Fully integrated agitation control to maintain dissolved oxygen levels and prevent cell settling.
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Rotameter-Based Aeration: Simple, visual, and highly reliable air-flow management through a calibrated rotameter, ensuring your microbes never gasp for air.
3. Micro Processor Intelligence
Unlike complex PLC systems that require specialized programming knowledge, our Micro Processor Based controller is intuitive. It provides real-time data on your process parameters, allowing for quick adjustments and consistent batch results.
4. Scalable & Customizable
The “Basic” model is designed to grow with you. Features like Online pH Measurement and Fixed Speed Peristaltic Pumps can be added “On Demand.” This modular approach means you only pay for the technology you need today while keeping the door open for upgrades tomorrow.
Operational Guidelines & Buyer Scope
To ensure the most competitive pricing for the 500L Basic unit, certain logistical elements remain within the buyer’s scope:
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Piping: The buyer is responsible for the external piping and integration into their facility’s utility lines.
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Installation: Our expert technicians are available for onsite setup; however, for the Basic model, the installation service is billed at a standard rate of 5,000 per person/day, plus travel and accommodation.
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Customization: If your process requires specific pump quantities or specialized sensor integration, these must be specified during the “On Demand” request phase.
Why Choose the 500L Basic Model?
The 500L Basic Fermenter is the “workhorse” of the industry. It is specifically optimized for Bio-fertilizer production, where cost-per-liter is a critical metric. By stripping away the high-cost automation of the Pro series (like 7-inch HMIs and automatic pH dosing), we provide a high-volume vessel that delivers professional-grade results at a fraction of the capital expenditure.
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