500 Litter Fermenter Specification

500L Advance Fermenter – Product Specification

The 500L Advance Fermenter is a high-capacity, semi-automated bioreactor designed for industrial fermentation, biofertilizer production, and enzyme manufacturing. It offers a strong balance between automation, performance, and cost, making it ideal for businesses scaling from pilot to commercial production.

This model integrates PLC-based control, real-time monitoring, and reliable process systems, ensuring consistent product quality and operational efficiency.

Key Features Overview

• PLC-based control system for stable operation
• Continuous online pH monitoring with semi-automatic control
• Optional DO (Dissolved Oxygen) sensor integration
• Efficient agitation and aeration system
• Semi-automatic sterilization and cooling
• Skid-mounted design for easy installation

Probe & Monitoring System

The 500L Advance Fermenter is equipped with essential sensors:

• Temperature Sensor (Pt-100)
  • High-precision temperature measurement
  • Maintains optimal fermentation conditions
• Online pH Measurement
  • Real-time pH monitoring
  • Integrated with semi-automatic dosing system
• DO Sensor (Optional – On Demand)
  • Can be added based on process requirement
  • Improves oxygen transfer efficiency
• Skid Mounted System
  • Pre-assembled unit for faster installation
  • Ensures system stability

Control System & Automation

Designed for reliable and efficient process control:

• Controlling Processor:
  • Industrial-grade PLC system
  • Provides stable and repeatable operation
• Temperature Control:
  • Semi-automatic with 5 solenoid valves and pump integration
  • Ensures accurate heating and cooling
• Agitation Control:
  • Controlled agitation system
  • Maintains uniform mixing and nutrient distribution

Process Control Capabilities

The system supports semi-automated fermentation operations:

• Media Sterilization:
  • Semi-automatic sterilization process
  • Reduces contamination risk
• Process Cooling:
  • Semi-automatic cooling system
  • Maintains stable operating temperature
• Aeration Control by Rotameter:
  • Manual airflow adjustment with visual indication
  • Ensures proper oxygen supply
• pH Control:
  • Semi-automatic pH regulation
  • Requires minimal operator intervention
• Pressure Control:
  • Integrated pressure monitoring system

Pump & Fluid Handling

• Fixed Speed Peristaltic Pump
  • Available on demand
  • Suitable for dosing acids, bases, and nutrients
  • Quantity customizable as per process needs

Piping & Installation

• Piping System:
  • Flexible Plug & Play piping from skid to fermenter
  • Easy installation and maintenance
• Installation Scope:
  • Buyer scope
  • Optional onsite support available

Technical Specification Table