Mixing Tank With Agitator

Mixing Tank With Agitator

High-Performance Mixing Tanks with Agitators: Engineered for Homogeneity

In industrial processing, achieving a consistent blend of ingredients—whether they are low-viscosity liquids or high-viscosity pastes—requires a precisely engineered Mixing Tank with Agitator. Our tanks are designed to eliminate “dead zones,” ensuring that every cubic centimeter of your product receives uniform shear and displacement. By combining robust vessel construction with high-torque drive systems, these units are the backbone of efficient batch production.

We offer three specialized configurations—Basic, Advance, and Pro—to match your specific processing needs, from simple chemical blending to high-shear pharmaceutical emulsification.

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Technical Specifications & Comparison

Our Mixing Tanks are fabricated using premium stainless steel and equipped with high-efficiency motors. The agitator geometry is customized based on your product’s viscosity and flow characteristics.

Model Feature Comparison

Feature	Basic Model	Advance Model	Pro Model
Material Grade	SS 304	SS 316	SS 316L / Hastelloy
Agitator Type	Paddle / Anchor	Turbine / Propeller	High-Shear / Homogenizer
Drive System	Fixed Speed Motor	VFD Variable Speed	High-Torque / Servo Drive
Sealing Type	Stuffing Box / Gland	Single Mechanical Seal	Double Mechanical / Mag-Drive
Internal Finish	Matte (180 Grit)	Mirror (240 Grit)	Electropolished (Ra < 0.2 µm)
Heating/Cooling	Optional Single Wall	Conventional Jacket	Dimple Jacket / Limpet Coil
Automation	Manual On/Off	Digital RPM Indicator	PLC-HMI Touchscreen

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Detailed Model Breakdown

1. Basic Model: Reliable Liquid Blending

The Basic Model is a cost-effective workhorse designed for simple mixing tasks, such as water-based solutions, light oils, and detergent blending.

• Durable SS 304 Build: Provides excellent resistance to oxidation and standard industrial chemicals.

• Low-Speed Agitation: Features a fixed-speed motor paired with an anchor or paddle agitator, ideal for keeping solids in suspension and ensuring basic uniformity.

• Open-Top Design: Available with a removable bridge for easy access to the agitator shaft and manual cleaning.

2. Advance Model: The Industrial Standard

The Advance Model is engineered for versatile manufacturing environments that handle varying viscosities and require precise control over mixing intensity.

• VFD Control: Equipped with a Variable Frequency Drive (VFD), allowing operators to adjust the agitator RPM to match the product’s changing viscosity during the process.

• Efficient Heat Transfer: Includes a conventional jacket for steam or chilled water circulation, ensuring the product stays at the optimal temperature for mixing.

• SS 316 Metallurgy: Offers superior resistance to pitting and corrosion, making it suitable for food-grade products and acidic chemical batches.

3. Pro Model: Ultra-High Shear & Aseptic

Our Pro Model is the definitive choice for the Pharmaceutical and Biotech sectors, where particle size reduction and sterile processing are mandatory.

• High-Shear Homogenization: Features a rotor-stator assembly or high-speed disperser capable of creating stable emulsions and breaking down agglomerates.

• Aseptic Engineering: Utilizing an electropolished internal surface and “dead-leg-free” design to facilitate validated CIP (Clean-in-Place) and SIP (Steam-in-Place) cycles.

• Intelligent PLC Interface: A touchscreen HMI manages automated mixing cycles, monitors motor load (torque), and logs batch data for full traceability and compliance.

• Magnetic Drive Option: For hazardous or ultra-pure chemicals, we offer glandless magnetic stirrers to ensure a 100% leak-proof environment.

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Key Features of Our Mixing Systems

• Optimized Baffle Design: Internal baffles are strategically placed to convert swirl into vertical top-to-bottom flow, preventing vortex formation and improving mixing efficiency.

• Heavy-Duty Drive Assembly: Our agitator shafts are supported by independent bearing housings to prevent motor damage from radial loads and vibration.

• Customizable Impellers: Choose from hydrofoils for high flow, pitched blades for axial thrust, or scraped-surface agitators for heat-sensitive, viscous products.

• Hygiene-First Construction: All internal corners are radiused (coved) to ensure no product buildup, making the tank easy to sterilize between batches.

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Wide Range of Applications

• Chemicals: Paint blending, resin mixing, and specialty chemical production.

• Pharmaceuticals: Syrup manufacturing, vaccine blending, and ointment emulsification.

• Cosmetics: Shampoo, lotion, and cream production.

• Food & Beverage: Juice blending, sauce cooking, and chocolate tempering.