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Mixing Tank With Agitator

Original price was: ₹195,000.00.Current price is: ₹170,000.00.

High-Performance Mixing Tanks with Agitators: Engineered for Homogeneity

In industrial processing, achieving a consistent blend of ingredients—whether they are low-viscosity liquids or high-viscosity pastes—requires a precisely engineered Mixing Tank with Agitator. Our tanks are designed to eliminate “dead zones,” ensuring that every cubic centimeter of your product receives uniform shear and displacement. By combining robust vessel construction with high-torque drive systems, these units are the backbone of efficient batch production.

We offer three specialized configurations—Basic, Advance, and Pro—to match your specific processing needs, from simple chemical blending to high-shear pharmaceutical emulsification.

Technical Specifications & Comparison

Our Mixing Tanks are fabricated using premium stainless steel and equipped with high-efficiency motors. The agitator geometry is customized based on your product’s viscosity and flow characteristics.

Model Feature Comparison

Feature	Basic Model	Advance Model	Pro Model
Material Grade	SS 304	SS 316	SS 316L / Hastelloy
Agitator Type	Paddle / Anchor	Turbine / Propeller	High-Shear / Homogenizer
Drive System	Fixed Speed Motor	VFD Variable Speed	High-Torque / Servo Drive
Sealing Type	Stuffing Box / Gland	Single Mechanical Seal	Double Mechanical / Mag-Drive
Internal Finish	Matte (180 Grit)	Mirror (240 Grit)	Electropolished (Ra < 0.2 µm)
Heating/Cooling	Optional Single Wall	Conventional Jacket	Dimple Jacket / Limpet Coil
Automation	Manual On/Off	Digital RPM Indicator	PLC-HMI Touchscreen

Detailed Model Breakdown

1. Basic Model: Reliable Liquid Blending

The Basic Model is a cost-effective workhorse designed for simple mixing tasks, such as water-based solutions, light oils, and detergent blending.

Durable SS 304 Build: Provides excellent resistance to oxidation and standard industrial chemicals.
Low-Speed Agitation: Features a fixed-speed motor paired with an anchor or paddle agitator, ideal for keeping solids in suspension and ensuring basic uniformity.
Open-Top Design: Available with a removable bridge for easy access to the agitator shaft and manual cleaning.

2. Advance Model: The Industrial Standard

The Advance Model is engineered for versatile manufacturing environments that handle varying viscosities and require precise control over mixing intensity.

VFD Control: Equipped with a Variable Frequency Drive (VFD), allowing operators to adjust the agitator RPM to match the product’s changing viscosity during the process.
Efficient Heat Transfer: Includes a conventional jacket for steam or chilled water circulation, ensuring the product stays at the optimal temperature for mixing.
SS 316 Metallurgy: Offers superior resistance to pitting and corrosion, making it suitable for food-grade products and acidic chemical batches.

3. Pro Model: Ultra-High Shear & Aseptic

Our Pro Model is the definitive choice for the Pharmaceutical and Biotech sectors, where particle size reduction and sterile processing are mandatory.

High-Shear Homogenization: Features a rotor-stator assembly or high-speed disperser capable of creating stable emulsions and breaking down agglomerates.
Aseptic Engineering: Utilizing an electropolished internal surface and “dead-leg-free” design to facilitate validated CIP (Clean-in-Place) and SIP (Steam-in-Place) cycles.
Intelligent PLC Interface: A touchscreen HMI manages automated mixing cycles, monitors motor load (torque), and logs batch data for full traceability and compliance.
Magnetic Drive Option: For hazardous or ultra-pure chemicals, we offer glandless magnetic stirrers to ensure a 100% leak-proof environment.

Key Features of Our Mixing Systems

Optimized Baffle Design: Internal baffles are strategically placed to convert swirl into vertical top-to-bottom flow, preventing vortex formation and improving mixing efficiency.
Heavy-Duty Drive Assembly: Our agitator shafts are supported by independent bearing housings to prevent motor damage from radial loads and vibration.
Customizable Impellers: Choose from hydrofoils for high flow, pitched blades for axial thrust, or scraped-surface agitators for heat-sensitive, viscous products.
Hygiene-First Construction: All internal corners are radiused (coved) to ensure no product buildup, making the tank easy to sterilize between batches.

Wide Range of Applications

Chemicals: Paint blending, resin mixing, and specialty chemical production.
Pharmaceuticals: Syrup manufacturing, vaccine blending, and ointment emulsification.
Cosmetics: Shampoo, lotion, and cream production.
Food & Beverage: Juice blending, sauce cooking, and chocolate tempering.

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Mixing Tank With Agitator

High-Efficiency Mixing Tank With Agitator: The Heart of Industrial Homogenization

In the world of industrial processing, achieving a uniform blend of liquids, solids, or gases is a critical requirement for product quality. A Mixing Tank With Agitator is a specialized vessel designed specifically for this purpose. By combining a robust stainless steel container with a precision-engineered motorized stirring system, these tanks facilitate chemical reactions, dissolution, and emulsification across a wide range of industries. Whether you are blending high-viscosity polymers or mixing simple aqueous solutions, the right configuration of tank and agitator ensures a consistent, high-quality output every time.

Mixing Tank With Agitator	A Mixing Tank With Agitator consists of a primary vessel integrated with a vertical or side-entry shaft and impeller system. The design is optimized to eliminate "dead zones" where product might settle, ensuring that every liter of the batch is subjected to uniform shear and flow. Depending on the process requirements, these tanks can be atmospheric, vacuum-rated, or pressurized, and are often equipped with internal baffles to enhance the turbulence and mixing efficiency of the rotating blades.
Mixing Tank With Agitator Manufacturer	As a leading Mixing Tank With Agitator Manufacturer, we focus on the synergy between mechanical strength and fluid dynamics. Our engineering process involves selecting the correct motor torque and impeller type—such as turbine, anchor, or paddle—to match the specific gravity and viscosity of your product. We utilize high-grade SS 316L for all wetted parts to ensure corrosion resistance and longevity, providing a reliable mixing solution that minimizes downtime and maximizes batch repeatability for our global clients.
Mixing Tank With Agitator Manufacturers in Gujarat	Recognized among the top Mixing Tank With Agitator Manufacturers in Gujarat, we serve the massive pharmaceutical and chemical clusters of Ahmedabad, Vadodara, and Ankleshwar. Gujarat’s industrial landscape demands equipment that can handle continuous 24/7 operations, and our tanks are built to meet these rigorous standards. Our localized manufacturing facility allows for rapid customization, onsite installation support, and quick access to spare parts, making us a preferred partner for the state’s diverse manufacturing sector.
Mixing Tank With Agitator Suppliers	As reputable Mixing Tank With Agitator Suppliers, we bridge the gap between complex engineering and practical plant implementation. We provide a comprehensive range of mixing solutions, from small-scale 50-liter lab units to massive 50,000-liter industrial blending stations. Our supply chain ensures that every unit is delivered with complete documentation, including material test certificates and dynamic balancing reports for the agitator assemblies, ensuring that our customers receive a "plug-and-play" system ready for immediate production.
Technical Features of Industrial Mixing Tanks	To achieve optimal results, several technical factors must be considered during the design phase: Impeller Selection: High-shear impellers are used for emulsification, while anchor-type agitators are preferred for high-viscosity fluids like creams or pastes. Variable Speed Drives (VFD): Most modern tanks include VFDs, allowing operators to adjust the RPM based on the phase of the mixing cycle. Heating and Cooling: Tanks can be jacketed or fitted with internal coils to maintain specific temperatures during the blending process. Sanitary Design: For pharma and food applications, the tanks feature a mirror-polish finish and "Clean-in-Place" (CIP) spray balls for total hygiene.
Applications Across Sectors	Pharmaceuticals: Mixing of active ingredients, syrups, and ointments. Chemicals: Blending of solvents, fertilizers, and specialty coatings. Food & Beverage: Homogenizing juices, dairy products, and sauces. Cosmetics: Production of lotions, shampoos, and hair dyes.
Frequently Asked Questions (FAQs)	1. How do I choose the right agitator for my mixing tank? The choice depends on the viscosity of your fluid. Low-viscosity fluids usually require high-speed propellers or turbines, while high-viscosity materials need slow-speed anchor or paddle agitators to move the bulk mass effectively. 2. Can a mixing tank handle both liquids and powders? Yes, specialized high-shear mixers or cowles-type blades are designed specifically to incorporate powders into liquids without forming lumps or "fish-eyes." 3. What materials are used to construct the mixing tank? The most common materials are Stainless Steel 304 and 316L. SS 316L is generally preferred for pharmaceutical and corrosive chemical applications due to its superior resistance. 4. Is it possible to control the speed of the agitator? Absolutely. We equip our tanks with Variable Frequency Drives (VFD) that allow for precise control over the rotation speed, which is essential for delicate or multi-stage processes. 5. What is the purpose of baffles in a mixing tank? Baffles are metal strips attached to the internal wall of the tank. They prevent the liquid from just swirling in a vortex and instead force the flow upward and downward, significantly improving mixing efficiency. 6. Can these tanks be used for heating the product? Yes, by adding a jacket (conventional, dimple, or limpet) to the exterior of the tank, you can circulate steam or hot oil to heat the product while it is being stirred. 7. How is the seal maintained at the top of the agitator shaft? Depending on the pressure requirements, we use either a stuffing box, a single mechanical seal, or a double mechanical seal to prevent leaks and contamination. 8. Are the tanks easy to clean between different batches? Our sanitary designs include rounded corners and polished surfaces. We also install CIP (Clean-in-Place) spray balls that provide 360-degree coverage for automated cleaning. 9. What power supply is required for the agitator motor? Standard industrial motors typically require a 3-phase power supply (415V), though smaller units can be customized for single-phase operation if necessary. 10. What is the typical lead time for a custom mixing tank? Depending on the capacity and complexity (such as jackets or specific instrumentation), a custom-engineered tank typically takes 4 to 8 weeks from design approval to delivery.