Manufacturer of fermenter, bioreactor, Agitator, Reactor, Vessel, Rotary Shaker, BOD Incubator, Ribbon Blender, Vertical Autocalve, Process instruments and fittings

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fermenter 250L Basic

Original price was: ₹1,021,000.00.Current price is: ₹821,000.00.

Specification of Fermenter-250L

 

Fermenter Vessel Details
Total Volume(Litter) 250L
Diameter(mm) 500
Straight Height(mm) 1250
shell(cylindrical) 4 mm thk ss 316
Jacket 4 mm thk SS 304
Top Body Flange With Dish End
Bottom Dished end( 10% torispherical)
leg MS
Baffle Recommendation(Off Wall) 4 Nos @ 90 Degree
manhole No
Top Glass 100mm(Vision 30mm)
Inner Finish Mirror Finish
Outer finish Matt Finish
Total Height to be confirmed
Design Criteria
Viscosity 100 cP SG 1.1
Pressure FV to 3kg/cm2 Temp 130 deg C
Mechanical Detail
Sealing Mechanical Seal( Seal mech)
Gearbox (Elmech) Worm Gearbox
Motor HP (Crompton/ BBL/ Havels/ Hindustan) 2 NFLP, 4 Pole, Flanged, 3 Ph, 415 V, 50 Hz,  
Impeller Type (From bottom) Ruston Turbine Ruston Turbine Ruston Turbine
Impeller Blade 6 Blade 6 Blade 6 Blade
Agitator Details
MOC Contact Parts SS 316 Shaft Diameter 40 mm
MOC Non-CP MS/CS Shaft Speed(RPM) 187
Air Flow Control Rota meter  (500 LPM)
Scope of Supply Design, manufactur, supply of UPM make agitator assembly. Which includes impeller blades with hub, shaft, lantern assembly with bearing housing  etc.
Scope of Buyer Installation in scope of buyer (Electricity, Insulation, Water, Drain Line, Valves and Fittings and Clamp )

 

 

Applications

The 250L Basic Model Fermenter is suitable for:

  • Biofertilizer production (starter level)
  • Small-scale enzyme production
  • Academic and training institutes
  • R&D and laboratory pilot studies
  • Startup fermentation units

Advantages of 250L Basic Model

  • Low Investment Cost → Ideal for startups
  • Simple Operation → Easy to use and maintain
  • Flexible Configuration → Optional upgrades available
  • Reliable Performance → Suitable for basic production
  • Expandable System → Can be upgraded in future

Why Choose 250L Basic Model?

The 250L Basic Model Fermenter is the best choice for users who want to start fermentation at minimal cost while maintaining essential process control. It is a practical solution for learning, testing, and initiating production before upgrading to advanced automation systems.

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250L Basic Model Fermenter – Product Specification

The 250L Basic Model Fermenter is an economical and reliable solution designed for small to medium-scale fermentation processes. It is ideal for startups, pilot projects, and businesses entering the biofertilizer or enzyme production industry.

This model focuses on simplicity, affordability, and essential process control, making it a perfect entry-level fermenter for users who require dependable performance without high automation costs.


Key Features Overview

  • Cost-effective microprocessor-based control system
  • Essential temperature monitoring with Pt-100 sensor
  • Optional online pH measurement
  • Simple and reliable agitation and aeration system
  • Semi-automatic operation for key processes
  • Flexible design for easy integration

Probe & Monitoring System

The Basic Model includes essential instrumentation for standard fermentation needs:

  • Temperature Sensor (Pt-100)
    • Accurate temperature measurement
    • Maintains suitable conditions for microbial growth
  • Online pH Measurement (Optional – On Demand)
    • Can be added as per requirement
    • Useful for improved process control
  • DO Sensor
    • Not included in the standard model
    • Optional upgrade not typically recommended for basic setups
  • Skid Mounted System
    • Not included
    • System supplied in modular format

Control System & Automation

The 250L Basic Model uses a simple and effective control approach:

  • Controlling Processor:
    • Microprocessor-based system
    • Easy to operate and maintain
  • Temperature Control:
    • Semi-automatic with 2 solenoid valves
    • Suitable for basic heating and cooling needs
  • Agitation Control:
    • Provided for uniform mixing
    • Ensures proper nutrient and oxygen distribution

Process Control Capabilities

The system supports essential fermentation operations with manual or semi-automatic control:

  • Media Sterilization:
    • Semi-automatic operation
    • Requires operator monitoring
  • Process Cooling:
    • Semi-automatic cooling control
    • Maintains acceptable temperature range
  • Aeration Control by Rotameter:
    • Manual airflow adjustment
    • Visual monitoring of air supply
  • pH Control:
    • Not included in standard model
    • Manual adjustment required
  • Pressure Control:
    • Not available

Pump & Fluid Handling

  • Fixed Speed Peristaltic Pump
    • Available on demand
    • Suitable for basic dosing applications
    • Quantity can be customized

Piping & Installation

  • Piping System:
    • Provided under buyer scope
    • Flexible design allows customization
  • Installation Scope:
    • Fully under buyer scope
    • Remote guidance available if required

Technical Specification Table

Parameter 250L Basic Model Specification
Vessel Capacity 250 Liters
Control System Microprocessor Based
Temperature Sensor Pt-100 (Included)
pH Measurement On Demand
DO Sensor Not Included
Agitation System Available
Media Sterilization Semi-Automatic
Cooling System Semi-Automatic
Aeration Control Rotameter Based
Pressure Control Not Available
Pump System On Demand
Piping Buyer Scope
Installation Buyer Scope

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