Manufacturer of fermenter, bioreactor, Agitator, Reactor, Vessel, Rotary Shaker, BOD Incubator, Ribbon Blender, Vertical Autocalve, Process instruments and fittings

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Bioreactor 100 Litter Basic

Original price was: ₹841,000.00.Current price is: ₹741,000.00.

Specification of Fermenter-100L

 

Fermenter Vessel Details
Total Volume(Litter) 100L
Diameter(mm) 400
Straight Height(mm) 800
shell(cylindrical) 4 mm thk ss 316
Jacket 4 mm thk SS 304
Top Body Flange With Dish End
Bottom Dished end( 10% torispherical)
leg MS
Baffle Recommendation(Off Wall) 4 Nos @ 90 Degree
manhole No
Top Glass 100mm(Vision 30mm)
Inner Finish Mirror Finish
Outer finish Matt Finish
Total Height to be confirmed
Design Criteria
Viscosity 100 cP SG 1.1
Pressure FV to 3kg/cm2 Temp 130 deg C
Mechanical Detail
Sealing Mechanical Seal( Seal mech)
Gearbox (Elmech) Worm Gearbox
Motor HP (Crompton/ BBL/ Havels/ Hindustan) 1 NFLP, 4 Pole, Flanged, 3 Ph, 415 V, 50 Hz,  
Impeller Type (From bottom) Ruston Turbine Ruston Turbine Ruston Turbine
Impeller Blade 6 Blade 6 Blade 6 Blade
Agitator Details
MOC Contact Parts SS 316 Shaft Diameter 35 mm
MOC Non-CP MS/CS Shaft Speed(RPM) 187
Air Flow Control Rota meter  (100 LPM)
Scope of Supply Design, manufactur, supply of UPM make agitator assembly. Which includes impeller blades with hub, shaft, lantern assembly with bearing housing  etc.
Scope of Buyer Installation in scope of buyer (Electricity, Insulation, Water, Drain Line, Valves and Fittings and Clamp )

 

 

 

Applications

The 100L Basic Bioreactor is widely used in:

  • Laboratory research and development
  • Academic and training institutes
  • Biofertilizer startup production
  • Small-scale enzyme production
  • Microbial culture preparation

Advantages of 100L Basic Bioreactor

  • Low Cost Investment → Ideal for beginners and startups
  • Simple Operation → Easy to use and maintain
  • Compact Size → Suitable for limited space
  • Flexible Setup → Optional upgrades available
  • Reliable Performance → Consistent for basic applications

Why Choose 100L Basic Bioreactor?

The 100L Basic Bioreactor is the perfect entry-level solution for users who want to start fermentation with minimal investment and operational complexity. It provides the essential tools required for successful fermentation while allowing future upgrades to advanced systems.

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100L Basic Bioreactor – Product Specification

The 100L Basic Bioreactor is a compact, cost-effective fermentation system designed for laboratory use, R&D applications, and small-scale production. It is ideal for startups, academic institutions, and businesses entering the biotechnology or biofertilizer industry.

This model focuses on simplicity, reliability, and affordability, providing essential process control without the complexity of advanced automation systems.


Key Features Overview

  • Economical microprocessor-based control system
  • Accurate temperature monitoring with Pt-100 sensor
  • Optional online pH monitoring system
  • Simple and efficient agitation and aeration system
  • Semi-automatic operation for key processes
  • Compact and space-saving design

Probe & Monitoring System

The 100L Basic Bioreactor includes essential sensors required for standard fermentation:

  • Temperature Sensor (Pt-100)
    • Provides reliable temperature measurement
    • Maintains suitable conditions for microbial growth
  • Online pH Measurement (Optional – On Demand)
    • Can be added based on process requirement
    • Improves process stability and control
  • DO Sensor
    • Not included in the standard configuration
    • Optional upgrade generally not required for basic applications
  • Skid Mounted System
    • Not included
    • Supplied as a modular unit

Control System & Automation

The system is designed with simple and user-friendly control features:

  • Controlling Processor:
    • Microprocessor-based controller
    • Easy to operate and maintain
  • Temperature Control:
    • Semi-automatic with 2 solenoid valves
    • Suitable for basic heating and cooling operations
  • Agitation Control:
    • Standard agitation system
    • Ensures uniform mixing of media and nutrients

Process Control Capabilities

The 100L Basic Bioreactor supports essential fermentation operations:

  • Media Sterilization:
    • Semi-automatic process
    • Requires operator supervision
  • Process Cooling:
    • Semi-automatic cooling system
    • Maintains required temperature range
  • Aeration Control by Rotameter:
    • Manual airflow adjustment
    • Visual monitoring for air supply
  • pH Control:
    • Not included in standard model
    • Manual adjustment required
  • Pressure Control:
    • Not available

Pump & Fluid Handling

  • Fixed Speed Peristaltic Pump
    • Available on demand
    • Suitable for basic liquid dosing
    • Customizable as per requirement

Piping & Installation

  • Piping System:
    • Provided under buyer scope
    • Flexible design allows customization
  • Installation Scope:
    • Buyer responsibility
    • Technical guidance available if required

Technical Specification Table

Parameter 100L Basic Bioreactor Specification
Vessel Capacity 100 Liters
Control System Microprocessor Based
Temperature Sensor Pt-100 (Included)
pH Measurement On Demand
DO Sensor Not Included
Agitation System Available
Media Sterilization Semi-Automatic
Cooling System Semi-Automatic
Aeration Control Rotameter Based
Pressure Control Not Available
Pump System On Demand
Piping Buyer Scope
Installation Buyer Scope

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