1000L Bioreactor Specification- PRO Model
| Description | Basic | Advance | Pro |
| Probe | |||
| Temperature Sensor(Pt-100) | Yes | Yes | Yes |
| online ph measurement | On Demand | Yes | Yes |
| DO Sensor With 3 Meter Cable and indicator | no | on Demand | Yes |
| skid | no | Yes | Yes |
| Control | |||
| Controlling Processor | Micro Processor Based | PLC Based | PLC with 7 inch HMI |
| Temperature Control | Semi Auto( 2 sv) | Semi Auto(5 sv With Pump) | Semi Auto( 15 sv With Pump) |
| Inbuilt Heater in Vessel(Suitable For Biofertilizer Production) | On Demand | on Demand | No Recomanded |
| Agitation Control | Yes | Yes | Yes |
| Media Sterilization | Semi Auto | Semi Auto | Auto |
| Process Cooling Temperature Control | Semi Auto | Semi Auto | Auto |
| Aeration Control By Rotameter | Yes | Yes | Yes |
| Ph Control | No | Semi Automatic | Automatic |
| Pressure Control | No | yes | yes |
| Fixed Speed Peristaltic Pump | On Demand (Specify Qty) | On Demand (Specify Qty) | On Demand (Specify Qty) |
| Piping | Buyer Scope | Flexible (Plug and Play)From Skid To Fermenter) Buyer Scope | Flexible (Plug and Play)From Skid To Fermenter) Buyer Scope |
| Installation | Buyer Scope | Buyer Scope(5000/person/day + To& Fro & Accommodation) | Buyer Scope (5000/person/day + To& Fro & Accommodation) |
1000L Pro Bioreactor – Supplier & Product Specification
We are a trusted supplier of 1000L Pro Model Bioreactors, designed for large-scale industrial fermentation, enzyme production, and biofertilizer manufacturing. Our Pro Model offers advanced automation, high precision control, and robust construction, ensuring consistent and high-quality output.
This system is ideal for companies looking to scale production with minimal manual intervention and maximum process efficiency.
Key Features Overview
- Advanced PLC-based control system with 7-inch HMI touchscreen
- Fully automatic pH, temperature, and process control
- Integrated DO (Dissolved Oxygen) monitoring system
- High-efficiency agitation and aeration system
- Skid-mounted, ready-to-install design
- Designed for continuous and batch operations
Probe & Monitoring System
The 1000L Pro Bioreactor is equipped with high-precision sensors for complete process control:
- Temperature Sensor (Pt-100)
- Accurate temperature monitoring
- Ensures optimal microbial growth
- Online pH Measurement
- Continuous monitoring with automatic dosing control
- Maintains stable fermentation conditions
- DO Sensor (With Cable & Indicator)
- Real-time dissolved oxygen monitoring
- Optimizes aeration and productivity
- Skid Mounted System
- Pre-assembled unit for easy installation
- Reduces setup time and errors
Control System & Automation
The Pro Model provides full automation for industrial-scale operations:
- Controlling Processor:
- Industrial PLC with 7” HMI interface
- Touchscreen-based operation and monitoring
- Temperature Control:
- Semi-automatic with 15 solenoid valves and pump integration
- High precision thermal management
- Agitation Control:
- Fully automated agitation system
- Ensures uniform mixing and oxygen transfer
Process Control Capabilities
This model supports complete automation of fermentation processes:
- Media Sterilization (SIP):
- Fully automatic sterilization cycle
- Ensures contamination-free operation
- Process Cooling:
- Automatic cooling system
- Maintains stable fermentation conditions
- Aeration Control by Rotameter:
- Manual adjustment with visual indication
- Ensures proper oxygen supply
- pH Control:
- Fully automatic pH regulation
- Integrated dosing system
- Pressure Control:
- Built-in pressure monitoring and safety system
Pump & Fluid Handling
- Fixed Speed Peristaltic Pump
- Available on demand
- Suitable for dosing acids, bases, and nutrients
- Customizable quantity as per process requirement
Piping & Installation
- Piping System:
- Flexible Plug & Play piping from skid to fermenter
- Simplifies installation and maintenance
- Installation Scope:
- Buyer scope
- Onsite support available (optional)
Technical Specification Table
| Parameter | 1000L Pro Bioreactor Specification |
|---|---|
| Vessel Capacity | 1000 Liters |
| Control System | PLC with 7” HMI |
| Temperature Sensor | Pt-100 (Included) |
| pH Measurement | Online + Automatic Control |
| DO Sensor | Included |
| Agitation System | Fully Controlled |
| Media Sterilization | Automatic (SIP) |
| Cooling System | Automatic |
| Aeration Control | Rotameter Based |
| Pressure Control | Available |
| Pump System | On Demand |
| Piping | Flexible Plug & Play |
| Installation | Buyer Scope |
Production Output & ROI (Indicative)
| Parameter | Value (Approx.) |
|---|---|
| Batch Time | 24–48 Hours |
| Batches per Month | 15–25 |
| Monthly Output | 15,000 – 25,000 Liters |
| ROI Period | 8–14 Months (Depending on Product) |
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