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Pilot Scale Bioreactor Manufacturers and Suppliers

Basic fermenter 500 Litter

Original price was: ₹1,000,000.00.Current price is: ₹921,000.00.

Specification of Fermenter-500L

Fermenter Vessel Details
Total Volume(Litter)			500L
Diameter(mm)			650
Straight Height(mm)			1500
shell(cylindrical)			5 mm thk ss 316
Jacket			5 mm thk SS 304
Top			Body Flange With Dish End
Bottom			Dished end( 10% tori spherical)
leg			MS
Baffle Recommendation(Off Wall)			4 Nos @ 90 Degree
manhole			No
Top Glass			70mm(Vision 30mm)
Inner Finish			Mirror Finish
Outer finish			Matt Finish
Total Height			to be confirmed
Design Criteria
Viscosity	100 cP		SG	1.1
Pressure	FV to 3kg/cm2		Temp	130 deg C
Mechanical Detail
Sealing	Mechanical Seal( Sealmech)
Gearbox (Elmech)	Worm Gearbox
Motor HP (Crompton/ BBL/ Havels/ Hindustan)	3	NFLP, 4 Pole, Flanged, 3 Ph, 415 V, 50 Hz,
Impeller Type (From bottom)	Ruston Turbine	Ruston Turbine		Ruston Turbine
Impeller Blade	6 Blade	6 Blade		6 Blade
Agitator Details
MOC Contact Parts	SS 316	Shaft Diameter		50 mm
MOC Non-CP	MS/CS	Shaft Speed(RPM)		187
Air Flow Control	Rotameter (500 LPM)
Scope of Supply	Design, manufactur, supply of UPM make agitator assembly. Which includes impeller blades with hub, shaft, lantern assembly with bearing housing etc.
Scope of Buyer	Installation in scope of buyer (Electricity, Insulation, Water, Drain Line, Valves and Fittings and Clamp )

Basic fermenter 500 Litter

Description	Basic
Probe
Temperature Sensor(Pt-100)	Yes
online ph measurement	On Demand
DO Sensor With 3 Meter Cable and indicator	no
skid	no
Control
Controlling Processor	Micro Processor Based
Temperature Control	Semi Auto( 2 sv)
Inbuilt Heater in Vessel(Suitable For Biofertilizer Production)	On Demand
Agitation Control	Yes
Media Sterilization	Semi Auto
Process Cooling Temperature Control	Semi Auto
Aeration Control By Rotameter	Yes
Ph Control	No
Pressure Control	No
Fixed Speed Peristaltic Pump	On Demand (Specify Qty)
Piping	Buyer Scope
Installation	Buyer Scope

High-Performance 500L Basic Fermenter: The Reliable Entry-Point for Bio-Industrial Excellence

The 500 Liter Basic Fermenter is engineered for startups, research institutions, and bio-fertilizer production units that require a robust, cost-effective, and scalable solution for microbial cultivation. While classified as our “Basic” entry, this model does not compromise on the core essentials required for successful fermentation. It offers a perfect balance between manual oversight and automated stability, providing a solid foundation for industrial-scale bioprocessing.

Core Engineering & Design Philosophy

Our 500L Basic model is designed with the user in mind—focusing on ease of maintenance and high durability. The vessel is constructed to withstand the rigors of frequent sterilization cycles, ensuring a long operational life. The “Basic” philosophy centers on Micro Processor Based control, giving operators direct command over the most critical environmental variables without the complexity of high-end industrial PLCs.

Technical Specifications: Basic vs. Advance vs. Pro

To help you understand where the 500L Basic model fits within our lineup, the following table breaks down the feature set across our three primary tiers:

Feature Category	Basic Model (500L)	Advance Model	Pro Model
Probe: Temp Sensor	Pt-100 (Yes)	Pt-100 (Yes)	Pt-100 (Yes)
Online pH Measurement	On Demand	Yes	Yes
DO Sensor & Indicator	No	On Demand	Yes (with 3m Cable)
Skid Mounting	No	Yes	Yes
Controlling Processor	Micro Processor Based	PLC Based	PLC with 7″ HMI
Temperature Control	Semi-Auto (2 sv)	Semi-Auto (5 sv + Pump)	Semi-Auto (15 sv + Pump)
Inbuilt Heater	On Demand	On Demand	Not Recommended
Agitation Control	Yes	Yes	Yes
Media Sterilization	Semi-Auto	Semi-Auto	Full Auto
Aeration Control	Rotameter (Yes)	Rotameter (Yes)	Rotameter (Yes)
pH Control	No	Semi-Automatic	Full Automatic
Pressure Control	No	Yes	Yes
Piping	Buyer Scope	Flexible (Plug & Play)	Flexible (Plug & Play)

Key Features of the 500L Basic Fermenter

1. Precision Temperature Management

The heart of any fermentation process is thermal stability. The Basic model utilizes a Pt-100 Temperature Sensor, renowned for its accuracy and repeatability.

Semi-Automatic Control: Allows for 2 Set Values (sv), providing a reliable thermal envelope for your culture.
Heating Flexibility: An inbuilt heater suitable for bio-fertilizer production is available “On Demand,” allowing you to customize the vessel based on your specific strain requirements.

2. Robust Agitation & Aeration

Oxygen transfer and nutrient distribution are handled via a dedicated agitation system and manual aeration control.

Mechanical Agitation: Fully integrated agitation control to maintain dissolved oxygen levels and prevent cell settling.
Rotameter-Based Aeration: Simple, visual, and highly reliable air-flow management through a calibrated rotameter, ensuring your microbes never gasp for air.

3. Micro Processor Intelligence

Unlike complex PLC systems that require specialized programming knowledge, our Micro Processor Based controller is intuitive. It provides real-time data on your process parameters, allowing for quick adjustments and consistent batch results.

4. Scalable & Customizable

The “Basic” model is designed to grow with you. Features like Online pH Measurement and Fixed Speed Peristaltic Pumps can be added “On Demand.” This modular approach means you only pay for the technology you need today while keeping the door open for upgrades tomorrow.

Operational Guidelines & Buyer Scope

To ensure the most competitive pricing for the 500L Basic unit, certain logistical elements remain within the buyer’s scope:

Piping: The buyer is responsible for the external piping and integration into their facility’s utility lines.
Installation: Our expert technicians are available for onsite setup; however, for the Basic model, the installation service is billed at a standard rate of 5,000 per person/day, plus travel and accommodation.
Customization: If your process requires specific pump quantities or specialized sensor integration, these must be specified during the “On Demand” request phase.

Why Choose the 500L Basic Model?

The 500L Basic Fermenter is the “workhorse” of the industry. It is specifically optimized for Bio-fertilizer production, where cost-per-liter is a critical metric. By stripping away the high-cost automation of the Pro series (like 7-inch HMIs and automatic pH dosing), we provide a high-volume vessel that delivers professional-grade results at a fraction of the capital expenditure.

Other Information	Industrial Excellence: The 500L Basic Fermenter System The 500L Basic Fermenter System is the cornerstone of industrial bioprocessing, designed to provide a robust and reliable environment for microbial growth and enzyme production. Constructed from high-grade SS316L stainless steel, this system balances technical efficiency with ease of operation. It is specifically engineered for facilities transitioning from pilot-scale research to commercial output, ensuring consistent batch quality through optimized agitation and precise temperature control. As the biotech sector expands across Western India, finding a top-tier Fermenter Manufacturer in Maharashtra has become a strategic priority for companies aiming for high-yield bioprocessing. From the bustling industrial zones of Mumbai to the tech-driven corridors of Pune, these systems are manufactured to meet global standards of durability and performance.
Fermenter Manufacturer in Mumbai & Navi Mumbai	Operating in the financial and industrial capital requires equipment that meets rigorous international standards. A Fermenter Manufacturer in Mumbai or Navi Mumbai provides state-of-the-art 500L systems with advanced finishing and high-pressure seals. These units are ideal for pharmaceutical startups and established chemical giants requiring rapid deployment and onsite technical support within the metro region.
Fermenter Manufacturer in Pune & Pimpri-Chinchwad	As a major hub for automotive and engineering excellence, a Fermenter Manufacturer in Pune or Pimpri-Chinchwad leverages high-precision fabrication techniques. These fermenters are designed with a focus on mechanical longevity and seamless integration into automated production lines. Local manufacturers here specialize in custom impeller designs and efficient jacketed cooling systems for diverse biological applications.
Fermenter Manufacturer in Nashik & Ahmednagar	The wine and food processing belt relies heavily on specialized fermentation hardware. A Fermenter Manufacturer in Nashik or Ahmednagar understands the nuances of yeast cultivation and liquid fermentation. Their 500L basic models are optimized for easy cleaning and maintenance, making them a favorite for local distilleries and food ingredient manufacturers looking for reliable, long-term performance.
Fermenter Manufacturer in Nagpur & Chandrapur	In the heart of Central India, a Fermenter Manufacturer in Nagpur or Chandrapur serves the growing agro-biotech and mineral processing industries. These systems are built to withstand varying environmental conditions while maintaining a sterile internal environment. Proximity to these hubs ensures that industries in Vidarbha receive prompt after-sales service and specialized installation support.
Fermenter Manufacturer in Chhatrapati Sambhajinagar (Aurangabad) & Jalna	With a deep-rooted history in seed technology and pharmaceuticals, a Fermenter Manufacturer in Chhatrapati Sambhajinagar (Aurangabad) or Jalna produces vessels that prioritize sterility and air-sparging efficiency. These 500L fermenters are perfect for bio-fertilizer production and large-scale seed coating inoculums, offering a perfect blend of high volume and technical precision.
Fermenter Manufacturer in Thane, Panvel & Mira-Bhayander	The industrial suburbs are critical for chemical and specialty bioprocesses. Choosing a Fermenter Manufacturer in Thane, Panvel, or Mira-Bhayander ensures that your facility has access to heavy-duty stainless steel reactors and fermenters. These manufacturers excel in providing turnkey solutions, including piping, valves, and control panels tailored to specific factory layouts.
Fermenter Manufacturer in Solapur, Sangli & Satara	In the southern regions of the state, a Fermenter Manufacturer in Solapur, Sangli, or Satara supports the sugar and ethanol industries. Their basic 500L fermenters are often used for developing specialized microbial cultures that enhance soil health or process industrial waste. These units are known for their rugged construction and ability to handle high-viscosity broths.
Regional Manufacturing & Support	Fermenter Manufacturer in Kolhapur & Ichalkaranji Known for exceptional foundry and metalwork, a Fermenter Manufacturer in Kolhapur or Ichalkaranji produces some of the most mechanically sound fermentation vessels available. The focus here is on the integrity of the vessel’s welds and the efficiency of the mechanical agitator drive, ensuring that the 500L system can run continuously for extended periods without downtime. Fermenter Manufacturer in Amravati, Akola & Yavatmal The cotton and agricultural belt of the state is seeing a rise in bio-pesticide production. A Fermenter Manufacturer in Amravati, Akola, or Yavatmal provides cost-effective 500L basic fermenters that allow local entrepreneurs to scale their operations. These systems are designed for simplicity, making them accessible to operators who prioritize straightforward manual controls and easy sterilization. Fermenter Manufacturer in Latur, Nanded & Parbhani Marathwada’s growing industrial base is well-served by a Fermenter Manufacturer in Latur, Nanded, or Parbhani. These manufacturers focus on creating modular 500L systems that can be expanded as the business grows. Their equipment is vital for the regional production of enzymes and agricultural biologicals, backed by local technical expertise. Fermenter Manufacturer in Dhule, Jalgaon & Nandurbar In the northern reaches, a Fermenter Manufacturer in Dhule, Jalgaon, or Nandurbar offers specialized solutions for the food processing sector. These basic fermenters are often equipped with high-efficiency cooling coils to manage the exothermic heat produced during rapid microbial growth, ensuring that the sensitive biological heat remains within the optimal range. Fermenter Manufacturer in Ambarnath, Bhiwandi & Ulhasnagar These industrial pockets are famous for rapid turnaround times and competitive engineering. A Fermenter Manufacturer in Ambarnath, Bhiwandi, or Ulhasnagar provides compact 500L fermenter designs that maximize space efficiency without compromising on the vessel's working volume or structural integrity, perfect for urban industrial units. Fermenter Manufacturer in Beed, Osmanabad (Dharashiv) & Selu Supporting the rural industrialization drive, a Fermenter Manufacturer in Beed, Osmanabad (Dharashiv), or Selu provides essential bioprocessing hardware for small-to-medium enterprises. Their systems are built for resilience, ensuring that even in areas with fluctuating power, the fermentation process remains stable and protected from contamination. Fermenter Manufacturer in Wardha, Hinganghat & Gondia The eastern industrial districts benefit from a Fermenter Manufacturer in Wardha, Hinganghat, or Gondia, where the focus is on integrating robust agitation systems with reliable air filtration. These 500L units are used extensively for wastewater treatment studies and the production of bulk bio-chemicals, providing a steady ROI for industrial plants. Fermenter Manufacturer in Achalpur, Barshi & Udgir Regional centers are now home to specialized engineering firms. A Fermenter Manufacturer in Achalpur, Barshi, or Udgir offers personalized service and custom-tailored vessel heights or nozzle configurations. This local approach ensures that the 500L basic fermenter fits perfectly into the existing infrastructure of regional laboratories and factories.
FAQS	1. What is the working volume of a 500L basic fermenter? The working volume is typically 70% to 80% of the total volume, meaning a 500L vessel usually handles approximately 350L to 400L of liquid to allow for headspace. 2. Can I use this fermenter for both aerobic and anaerobic processes? Yes, basic fermenters can be configured with air spargers for aerobic processes or sealed for anaerobic fermentation, depending on your specific microbial requirements. 3. What grade of stainless steel is used? High-quality systems use SS316L for all wetted parts to ensure corrosion resistance and SS304 for non-contact components like the outer jacket or support structure. 4. Is it possible to upgrade a basic fermenter with more sensors later? Most designs from a Fermenter Manufacturer in Maharashtra include extra ports (nozzles) that allow you to add pH, DO, or foam sensors as your process requirements become more advanced. 5. How is the temperature controlled in a 500L system? Temperature is usually managed via a dimple jacket or an internal coil through which hot water or chilled water is circulated to maintain the set point. 6. What type of motor is used for agitation? Standard systems use a high-torque AC motor, often coupled with a Variable Frequency Drive (VFD) to allow for precise control over the RPM. 7. Does the system come with a control panel? Yes, even basic models include a standard control panel for managing agitation speed, temperature display, and pump operations. 8. How do I ensure the vessel is sterile before a batch? These vessels are designed for SIP (Sterilization-In-Place) using steam, or they can be manually sterilized with chemical agents depending on the model's design. 9. Can I visit the manufacturer for a Factory Acceptance Test (FAT)? Most reputable manufacturers, such as those in Mumbai, Pune, or Nagpur, encourage FAT to ensure the equipment meets your specifications before dispatch. 10. What is the typical lead time for a 500L vessel? Lead times vary, but you can typically expect a 500L basic fermenter to be manufactured and ready for dispatch within 6 to 10 weeks depending on the customization level.