Stainless Steel Mixing Tank

Stainless Steel Mixing Tank

High-Performance Stainless Steel Mixing Tanks: Engineered for Process Precision

In modern industrial manufacturing, the Stainless Steel Mixing Tank is a fundamental component for achieving uniform product consistency. Whether you are blending low-viscosity liquids, suspending solids, or emulsifying thick pastes, our tanks provide a controlled environment to ensure every batch meets your exact specifications. Fabricated from premium alloys, these vessels are designed for longevity, chemical resistance, and ease of maintenance.

We offer three specialized configurations—Basic, Advance, and Pro—to provide the ideal balance of automation, mixing power, and hygiene for your specific facility.

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Technical Specifications & Comparison

Our Stainless Steel Mixing Tanks are engineered with optimized height-to-diameter ratios to promote efficient fluid turnover and eliminate “dead zones” where ingredients might settle.

Feature Comparison Table

Feature	Basic Model	Advance Model	Pro Model
Material Grade	SS 304	SS 316	SS 316L / Hastelloy
Tank Geometry	Vertical / Flat Bottom	Dish End / Conical	Custom Sloped / Aseptic
Agitator Design	Paddle / Anchor	Turbine / Propeller	High-Shear / Scraped Surface
Drive System	Fixed Speed Gearbox	VFD Variable Speed	High-Torque / Servo Control
Surface Finish	Matte (180 Grit)	Mirror (240 Grit)	Electropolished (Ra < 0.2 µm)
Sealing Type	Gland Packing	Single Mechanical Seal	Double Mechanical / Mag-Drive
Automation	Manual Push Button	Digital RPM Display	PLC-HMI Touchscreen

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Detailed Model Breakdown

1. Basic Model: Reliable Utility

The Basic Model is a cost-effective workhorse designed for straightforward mixing tasks, such as water-based solutions, light oils, and simple chemical blending.

• Durable SS 304 Build: Provides excellent resistance to oxidation and common industrial detergents.

• Low-Speed Mixing: Equipped with a high-torque motor and a sturdy anchor-type agitator, ideal for keeping solids in suspension without introducing excessive air.

• Open-Top Configuration: Features a removable bridge or bolted lid for easy access to the agitator shaft and manual ingredient charging.

2. Advance Model: The Industrial Standard

The Advance Model is engineered for versatile manufacturing environments that handle varying viscosities and require precise control over mixing intensity.

• VFD Control: Includes a Variable Frequency Drive, allowing operators to adjust the agitator speed to match the product’s changing flow characteristics during the process.

• SS 316 Metallurgy: Offers superior resistance to pitting and crevice corrosion, making it suitable for food-grade products and acidic chemical batches.

• Enhanced Heat Transfer: Available with a conventional jacket for steam or chilled water circulation, ensuring the product stays at the optimal temperature for blending.

• Precision Sealing: Features a single mechanical seal to prevent vapor loss and protect the product from environmental contaminants.

3. Pro Model: Ultra-High Shear & Sterile

Our Pro Model is the definitive choice for the Pharmaceutical and Biotech sectors (GMP/FDA compliant), where particle size reduction and aseptic processing are mandatory.

• High-Shear Homogenization: Features a rotor-stator assembly or high-speed disperser capable of creating stable emulsions and breaking down agglomerates.

• Aseptic Engineering: Utilizing an electropolished internal surface and “dead-leg-free” nozzle designs to facilitate validated CIP (Clean-in-Place) and SIP (Steam-in-Place) cycles.

• Intelligent Automation: Controlled via a PLC-based touchscreen interface that manages automated mixing cycles, monitors motor load (torque), and logs batch data for full traceability.

• Magnetic Drive Option: For hazardous or ultra-pure chemicals, we offer glandless magnetic stirrers to ensure a 100% leak-proof environment.

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Key Features of Our Mixing Systems

• Internal Baffles: Strategically placed baffles convert radial swirl into vertical top-to-bottom flow, maximizing mixing efficiency and reducing process time.

• Hygienic Design: All internal corners are coved (radiused) to ensure no product buildup, making the tank easy to sterilize between batches.

• Customizable Impellers: Choose from hydrofoils for high flow, pitched blades for axial thrust, or cowles cutters for dispersion.

• Support Structures: Mounted on robust stainless steel tubular legs with adjustable bullet feet for easy leveling and floor hygiene.

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Wide Range of Applications

• Chemicals: Paint blending, resin mixing, and specialty chemical production.

• Pharmaceuticals: Syrup manufacturing, vaccine blending, and ointment emulsification.

• Cosmetics: Shampoo, lotion, and cream production.

• Food & Beverage: Juice blending, sauce cooking, and flavoring extraction.

 

High-Performance Stainless Steel Reactor Vessels & Mixing Tanks

In the landscape of industrial processing, Stainless Steel Reactor Vessels and SS Mixing Tanks are the critical engines of production. While they share a foundational material, they serve distinct roles: Reactors are engineered for complex chemical transformations involving heat, pressure, and vacuum, whereas Mixing Tanks focus on achieving physical homogeneity and consistent blending of ingredients.

We provide both vessel types in three specialized configurations—Basic, Advance, and Pro—to ensure your facility operates with the perfect balance of precision, automation, and durability.

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Technical Specifications Comparison

Both our Reactors and Mixing Tanks are fabricated using premium stainless steel alloys, but their internal components are optimized for their specific functions.

Feature Comparison Table

Feature	Basic Model	Advance Model	Pro Model
Material Grade	SS 304	SS 316	SS 316L / Hastelloy
Main Function	Storage & Simple Blending	Controlled Heating/Cooling	High-Pressure/Sterile Reactions
Agitator System	Fixed-Speed Paddle	VFD-Controlled Turbine	High-Shear / Magnetic Drive
Jacket System	Optional Single Wall	Conventional Jacket	Dimple or Limpet Coil Jacket
Internal Finish	Matte (180 Grit)	Mirror (240 Grit)	Electropolished (Ra < 0.2 µm)
Sealing Type	Gland Packing	Single Mechanical Seal	Double Mechanical / Mag-Drive
Automation	Manual Controls	Digital Monitoring	Full PLC-HMI Integration

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Detailed Model Breakdown

1. Basic Model: Reliable Utility

The Basic Model is designed for straightforward tasks like atmospheric storage, neutralization, and simple liquid-liquid blending.

• SS 304 Construction: Offers excellent resistance to oxidation and common industrial cleaners.

• Low-Speed Mixing: Equipped with a high-torque motor and a sturdy anchor-type agitator, ideal for keeping solids in suspension without introducing air into the product.

• Manual Operation: Built for reliability in facilities where simple on/off mechanical controls are preferred.

2. Advance Model: The Industrial Standard

The Advance Model is engineered for versatile manufacturing environments that require precise thermal management and varying mixing intensities.

• Jacketed Thermal Control: Features a conventional jacket for the circulation of steam or chilled water, allowing for controlled temperature ramps.

• VFD Control: Includes a Variable Frequency Drive, enabling operators to adjust the agitator RPM to match the product’s viscosity changes during the batch.

• SS 316 Metallurgy: Provides superior resistance to pitting and corrosion, making it suitable for food-grade products and acidic chemical batches.

• Vacuum Compatibility: Designed to withstand high-vacuum conditions for solvent recovery or moisture-sensitive processing.

3. Pro Model: Ultra-High Precision & Aseptic

Our Pro Model is the definitive choice for the Pharmaceutical (API) and Biotechnology sectors (GMP/FDA compliant), where sterility and data logging are mandatory.

• Advanced Heat Exchange: Utilizes a dimple jacket or limpet coil configuration for high-pressure utility media, enabling rapid heating and cooling cycles with up to 20% better energy efficiency.

• High-Shear Homogenization: Features specialized rotor-stator assemblies capable of creating stable emulsions and breaking down agglomerates to a micron level.

• Aseptic Engineering: Utilizing an electropolished internal surface and “dead-leg-free” nozzle designs to facilitate validated CIP (Clean-in-Place) and SIP (Steam-in-Place) cycles.

• Intelligent Automation: Controlled via a PLC-based touchscreen interface that manages automated cycles, monitors motor load, and logs batch data for 21 CFR Part 11 compliance.

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Key Design Advantages

• Uniform Distribution: Optimized baffle designs convert radial swirl into vertical flow, maximizing mixing efficiency and preventing “hot spots” in reactors.

• Structural Safety: Every vessel is hydro-tested at 1.5 times the rated working pressure and can be equipped with safety features like rupture discs or vacuum breakers.

• Hygiene-First Build: All internal corners are coved (radiused) to ensure no product buildup, making the vessels easy to sterilize between batches.

• Customizable Nozzles: Standard inclusions like a thermowell, dip pipe, pressure gauge, and a sight/light glass are strategically placed for ergonomic operation.

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Wide Range of Applications

• Pharmaceuticals: Synthesis of Active Pharmaceutical Ingredients (APIs), vaccine blending, and syrup manufacturing.

• Chemicals: Resin manufacturing, adhesives, specialty polymers, and paint blending.

• Cosmetics: Emulsification of creams, lotions, and high-purity shampoo production.

• Food & Beverage: Sauce cooking, flavoring extraction, and dairy processing.