Manufacturer of fermenter, bioreactor, Agitator, Reactor, Vessel, Rotary Shaker, BOD Incubator, Ribbon Blender, Vertical Autocalve, Process instruments and fittings

Sale!
, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

Stainless Steel Mixing Tank

Original price was: ₹185,000.00.Current price is: ₹150,000.00.

Stainless Steel Mixing Tank

High-Performance Stainless Steel Mixing Tanks: Engineered for Process Precision

In modern industrial manufacturing, the Stainless Steel Mixing Tank is a fundamental component for achieving uniform product consistency. Whether you are blending low-viscosity liquids, suspending solids, or emulsifying thick pastes, our tanks provide a controlled environment to ensure every batch meets your exact specifications. Fabricated from premium alloys, these vessels are designed for longevity, chemical resistance, and ease of maintenance.

We offer three specialized configurations—Basic, Advance, and Pro—to provide the ideal balance of automation, mixing power, and hygiene for your specific facility.


Technical Specifications & Comparison

Our Stainless Steel Mixing Tanks are engineered with optimized height-to-diameter ratios to promote efficient fluid turnover and eliminate “dead zones” where ingredients might settle.

Feature Comparison Table

Feature Basic Model Advance Model Pro Model
Material Grade SS 304 SS 316 SS 316L / Hastelloy
Tank Geometry Vertical / Flat Bottom Dish End / Conical Custom Sloped / Aseptic
Agitator Design Paddle / Anchor Turbine / Propeller High-Shear / Scraped Surface
Drive System Fixed Speed Gearbox VFD Variable Speed High-Torque / Servo Control
Surface Finish Matte (180 Grit) Mirror (240 Grit) Electropolished (Ra < 0.2 µm)
Sealing Type Gland Packing Single Mechanical Seal Double Mechanical / Mag-Drive
Automation Manual Push Button Digital RPM Display PLC-HMI Touchscreen

Detailed Model Breakdown

1. Basic Model: Reliable Utility

The Basic Model is a cost-effective workhorse designed for straightforward mixing tasks, such as water-based solutions, light oils, and simple chemical blending.

  • Durable SS 304 Build: Provides excellent resistance to oxidation and common industrial detergents.

  • Low-Speed Mixing: Equipped with a high-torque motor and a sturdy anchor-type agitator, ideal for keeping solids in suspension without introducing excessive air.

  • Open-Top Configuration: Features a removable bridge or bolted lid for easy access to the agitator shaft and manual ingredient charging.

2. Advance Model: The Industrial Standard

The Advance Model is engineered for versatile manufacturing environments that handle varying viscosities and require precise control over mixing intensity.

  • VFD Control: Includes a Variable Frequency Drive, allowing operators to adjust the agitator speed to match the product’s changing flow characteristics during the process.

  • SS 316 Metallurgy: Offers superior resistance to pitting and crevice corrosion, making it suitable for food-grade products and acidic chemical batches.

  • Enhanced Heat Transfer: Available with a conventional jacket for steam or chilled water circulation, ensuring the product stays at the optimal temperature for blending.

  • Precision Sealing: Features a single mechanical seal to prevent vapor loss and protect the product from environmental contaminants.

3. Pro Model: Ultra-High Shear & Sterile

Our Pro Model is the definitive choice for the Pharmaceutical and Biotech sectors (GMP/FDA compliant), where particle size reduction and aseptic processing are mandatory.

  • High-Shear Homogenization: Features a rotor-stator assembly or high-speed disperser capable of creating stable emulsions and breaking down agglomerates.

  • Aseptic Engineering: Utilizing an electropolished internal surface and “dead-leg-free” nozzle designs to facilitate validated CIP (Clean-in-Place) and SIP (Steam-in-Place) cycles.

  • Intelligent Automation: Controlled via a PLC-based touchscreen interface that manages automated mixing cycles, monitors motor load (torque), and logs batch data for full traceability.

  • Magnetic Drive Option: For hazardous or ultra-pure chemicals, we offer glandless magnetic stirrers to ensure a 100% leak-proof environment.


Key Features of Our Mixing Systems

  • Internal Baffles: Strategically placed baffles convert radial swirl into vertical top-to-bottom flow, maximizing mixing efficiency and reducing process time.

  • Hygienic Design: All internal corners are coved (radiused) to ensure no product buildup, making the tank easy to sterilize between batches.

  • Customizable Impellers: Choose from hydrofoils for high flow, pitched blades for axial thrust, or cowles cutters for dispersion.

  • Support Structures: Mounted on robust stainless steel tubular legs with adjustable bullet feet for easy leveling and floor hygiene.


Wide Range of Applications

  • Chemicals: Paint blending, resin mixing, and specialty chemical production.

  • Pharmaceuticals: Syrup manufacturing, vaccine blending, and ointment emulsification.

  • Cosmetics: Shampoo, lotion, and cream production.

  • Food & Beverage: Juice blending, sauce cooking, and flavoring extraction.

 

High-Performance Stainless Steel Reactor Vessels & Mixing Tanks

In the landscape of industrial processing, Stainless Steel Reactor Vessels and SS Mixing Tanks are the critical engines of production. While they share a foundational material, they serve distinct roles: Reactors are engineered for complex chemical transformations involving heat, pressure, and vacuum, whereas Mixing Tanks focus on achieving physical homogeneity and consistent blending of ingredients.

We provide both vessel types in three specialized configurations—Basic, Advance, and Pro—to ensure your facility operates with the perfect balance of precision, automation, and durability.


Technical Specifications Comparison

Both our Reactors and Mixing Tanks are fabricated using premium stainless steel alloys, but their internal components are optimized for their specific functions.

Feature Comparison Table

Feature Basic Model Advance Model Pro Model
Material Grade SS 304 SS 316 SS 316L / Hastelloy
Main Function Storage & Simple Blending Controlled Heating/Cooling High-Pressure/Sterile Reactions
Agitator System Fixed-Speed Paddle VFD-Controlled Turbine High-Shear / Magnetic Drive
Jacket System Optional Single Wall Conventional Jacket Dimple or Limpet Coil Jacket
Internal Finish Matte (180 Grit) Mirror (240 Grit) Electropolished (Ra < 0.2 µm)
Sealing Type Gland Packing Single Mechanical Seal Double Mechanical / Mag-Drive
Automation Manual Controls Digital Monitoring Full PLC-HMI Integration

Detailed Model Breakdown

1. Basic Model: Reliable Utility

The Basic Model is designed for straightforward tasks like atmospheric storage, neutralization, and simple liquid-liquid blending.

  • SS 304 Construction: Offers excellent resistance to oxidation and common industrial cleaners.

  • Low-Speed Mixing: Equipped with a high-torque motor and a sturdy anchor-type agitator, ideal for keeping solids in suspension without introducing air into the product.

  • Manual Operation: Built for reliability in facilities where simple on/off mechanical controls are preferred.

2. Advance Model: The Industrial Standard

The Advance Model is engineered for versatile manufacturing environments that require precise thermal management and varying mixing intensities.

  • Jacketed Thermal Control: Features a conventional jacket for the circulation of steam or chilled water, allowing for controlled temperature ramps.

  • VFD Control: Includes a Variable Frequency Drive, enabling operators to adjust the agitator RPM to match the product’s viscosity changes during the batch.

  • SS 316 Metallurgy: Provides superior resistance to pitting and corrosion, making it suitable for food-grade products and acidic chemical batches.

  • Vacuum Compatibility: Designed to withstand high-vacuum conditions for solvent recovery or moisture-sensitive processing.

3. Pro Model: Ultra-High Precision & Aseptic

Our Pro Model is the definitive choice for the Pharmaceutical (API) and Biotechnology sectors (GMP/FDA compliant), where sterility and data logging are mandatory.

  • Advanced Heat Exchange: Utilizes a dimple jacket or limpet coil configuration for high-pressure utility media, enabling rapid heating and cooling cycles with up to 20% better energy efficiency.

  • High-Shear Homogenization: Features specialized rotor-stator assemblies capable of creating stable emulsions and breaking down agglomerates to a micron level.

  • Aseptic Engineering: Utilizing an electropolished internal surface and “dead-leg-free” nozzle designs to facilitate validated CIP (Clean-in-Place) and SIP (Steam-in-Place) cycles.

  • Intelligent Automation: Controlled via a PLC-based touchscreen interface that manages automated cycles, monitors motor load, and logs batch data for 21 CFR Part 11 compliance.


Key Design Advantages

  • Uniform Distribution: Optimized baffle designs convert radial swirl into vertical flow, maximizing mixing efficiency and preventing “hot spots” in reactors.

  • Structural Safety: Every vessel is hydro-tested at 1.5 times the rated working pressure and can be equipped with safety features like rupture discs or vacuum breakers.

  • Hygiene-First Build: All internal corners are coved (radiused) to ensure no product buildup, making the vessels easy to sterilize between batches.

  • Customizable Nozzles: Standard inclusions like a thermowell, dip pipe, pressure gauge, and a sight/light glass are strategically placed for ergonomic operation.


Wide Range of Applications

  • Pharmaceuticals: Synthesis of Active Pharmaceutical Ingredients (APIs), vaccine blending, and syrup manufacturing.

  • Chemicals: Resin manufacturing, adhesives, specialty polymers, and paint blending.

  • Cosmetics: Emulsification of creams, lotions, and high-purity shampoo production.

  • Food & Beverage: Sauce cooking, flavoring extraction, and dairy processing.

Categories: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Tags: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

Stainless Steel Mixing Tank

High-Performance Stainless Steel Mixing Tank: The Ultimate Industrial Blending Solution

A Stainless Steel Mixing Tank is a critical piece of equipment for any industry that requires the precise blending, homogenization, or emulsification of liquids and solids. Constructed primarily from high-grade SS 304 or SS 316L, these tanks offer a non-reactive environment, ensuring that the chemical composition of the product remains untainted. From small-scale laboratory stirrers to massive industrial blending silos, these vessels are designed with advanced agitation systems to handle a wide range of viscosities. Their durability, corrosion resistance, and ease of sterilization make them the preferred choice for pharmaceutical, chemical, and food processing applications worldwide.

Stainless Steel Mixing Tank

The Stainless Steel Mixing Tank is engineered to provide efficient heat transfer and uniform mixing. These vessels often feature a variety of internal components, such as baffles to prevent vortexing and custom-designed impellers to match the specific gravity of the fluid. With options for vacuum or pressure ratings, these tanks are versatile enough to handle delicate pharmaceutical syrups or thick chemical resins, all while maintaining a mirror-finish interior that meets stringent sanitary standards.

Stainless Steel Mixing Tank Manufacturer in Gujarat

Establishing a footprint as a premier Stainless Steel Mixing Tank Manufacturer in Gujarat, we serve the heart of India's chemical and pharmaceutical industry. Gujarat's industrial landscape requires robust machinery capable of 24/7 operation, and our tanks are built to exceed those expectations. By utilizing locally sourced, high-quality steel and advanced fabrication techniques, we provide Gujarat-based industries with cost-effective, high-performance mixing solutions tailored to their specific process requirements.

Stainless Steel Mixing Tank Manufacturer

As a dedicated Stainless Steel Mixing Tank Manufacturer, the focus is on merging mechanical engineering with metallurgical excellence. We design tanks that comply with international standards such as ASME and ISO, ensuring every weld is smooth and every motor is correctly torqued. Our manufacturing process involves rigorous testing, including hydro-testing and dye-penetrant checks, to guarantee that each vessel provides leak-proof operation and long-term reliability in demanding industrial environments.

Stainless Steel Mixing Tank Manufacturer in Ahmedabad

As a leading Stainless Steel Mixing Tank Manufacturer in Ahmedabad, we are strategically located to support the city's booming biotech and pharmaceutical sectors. Our Ahmedabad facility specializes in high-precision sanitary tanks equipped with "Clean-in-Place" (CIP) systems and advanced automation. We work closely with local manufacturers to design custom agitation profiles that optimize batch cycle times and ensure consistent product quality across every production run.

SS Mixing Tank Manufacturer in Maharashtra

Serving as a key SS Mixing Tank Manufacturer in Maharashtra, we cater to the massive industrial zones of Mumbai, Pune, and Nagpur. Maharashtra’s diverse industrial base, ranging from paints to food processing, demands versatile mixing equipment. Our tanks manufactured for this region are designed with specialized seals and high-torque motors to handle the varying viscosities and chemical profiles common in one of India's most industrially advanced states.

SS Mixing Tank Manufacturer in Karnataka

As a specialized SS Mixing Tank Manufacturer in Karnataka, we provide high-tech mixing solutions to the thriving biotech and aerospace-related chemical industries in Bengaluru and beyond. Our designs focus on precision and sterility, incorporating magnetic agitators for ultra-pure applications where mechanical seals might pose a contamination risk. We ensure that Karnataka’s innovators have access to top-tier mixing technology that supports their research and large-scale manufacturing goals.

SS Mixing Tank Manufacturer in Tamil Nadu

As a trusted SS Mixing Tank Manufacturer in Tamil Nadu, we support the state's significant presence in the automotive chemical and textile dye sectors. Our tanks are engineered for high-volume throughput and chemical resistance, ensuring they can withstand the aggressive solvents used in industrial dyeing and coating processes. We provide Tamil Nadu industries with durable, high-capacity vessels that are easy to maintain and built for decades of service.

SS Mixing Tank Manufacturer in West Bengal

Being an SS Mixing Tank Manufacturer in West Bengal, we cater to the chemical processing and food manufacturing hubs of Eastern India. Our tanks are designed to handle everything from heavy industrial blending to delicate food ingredient mixing. We prioritize structural integrity and ease of cleaning, providing West Bengal’s manufacturers with reliable equipment that complies with both environmental and health safety regulations.

SS Mixing Tank Manufacturer in Punjab & Haryana

As an SS Mixing Tank Manufacturer in Punjab and SS Mixing Tank Manufacturer in Haryana, we provide specialized blending equipment for the agricultural chemical and dairy industries. These regions require tanks that can handle high-density fertilizers or maintain strict hygiene for milk processing. Our stainless steel tanks are designed with specialized jackets for precise temperature control, ensuring that product stability is maintained regardless of external weather conditions.

SS Mixing Tank Manufacturer in Madhya Pradesh & Chhattisgarh

Operating as an SS Mixing Tank Manufacturer in Madhya Pradesh and SS Mixing Tank Manufacturer in Chhattisgarh, we support the growing mineral and food processing sectors in Central India. Our heavy-duty mixing tanks are built to handle abrasive materials and large volumes, offering reinforced structures and high-efficiency motors. We provide localized installation and maintenance services to ensure these industrial hubs stay productive and efficient.

SS Mixing Tank Manufacturer in Rajasthan

As a dedicated SS Mixing Tank Manufacturer in Rajasthan, we serve the stone processing chemical and pharmaceutical units across the state. Given the arid environment, our tanks are designed for thermal efficiency to minimize heat loss or gain. We offer specialized internal finishes and corrosion-resistant alloys to ensure that Rajasthan’s manufacturers can process their products without fear of equipment degradation or product contamination.

Frequently Asked Questions (FAQs)

1. What are the main components of a stainless steel mixing tank?
The main components include the vessel shell, a motorized agitator (motor and gearbox), a shaft with impellers, internal baffles to improve mixing flow, and various nozzles for inlets, outlets, and sensors.

2. Why is SS 316 preferred over SS 304 for mixing tanks?
While SS 304 is great for general use, SS 316 contains molybdenum, which provides superior resistance to corrosion from chlorides and acids, making it essential for pharmaceutical and harsh chemical applications.

3. Can a mixing tank be used for heating or cooling?
Yes, by adding a jacket (dimple, limpet, or conventional) or internal coils, the tank can circulate steam, hot oil, or chilled water to regulate the temperature of the product during mixing.

4. What types of agitators are available?
Common types include Propeller (for low viscosity), Turbine (for high shear), Anchor (for high viscosity), and Paddle (for gentle mixing).

5. How do I determine the right tank capacity?
Capacity is determined by your batch size, allowing for roughly 20% "headspace" to prevent splashing or foaming during high-speed agitation.

6. Are these tanks easy to clean?
Yes, our tanks are designed with a mirror-finish interior and can be equipped with CIP (Clean-in-Place) spray balls for automated, thorough cleaning without manual intervention.

7. Can mixing tanks operate under a vacuum?
Yes, we manufacture vacuum-rated mixing tanks, which are often used to de-aerate products or to lower the boiling point of liquids during processing.

8. What is the typical lifespan of an SS mixing tank?
With proper maintenance and material selection, a high-quality stainless steel mixing tank can last over 20 to 30 years in an industrial setting.

9. Do you provide customization for specific inlets and outlets?
Absolutely. We customize the number, size, and type of nozzles (TC-end, Flanged, or Threaded) based on your specific piping and instrumentation requirements.

10. What safety features are included?
Tanks can be equipped with pressure relief valves, emergency vent ports, non-contact level sensors, and interlocking systems for the agitator motor to ensure operator safety.

Reviews

There are no reviews yet.

Be the first to review “Stainless Steel Mixing Tank”

Your email address will not be published. Required fields are marked *