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Industrial Bioreactors and Fermenters Manufacturers

1000L Bioreactor Suppliers-Pro Model

Original price was: ₹4,500,000.00.Current price is: ₹4,362,300.00.

Specification of Fermenter-1000L

Fermenter Vessel Details
Total Volume(Litter)			1000L
Diameter(mm)			850
Straight Height(mm) ( TL To TL)			1600
shell(cylindrical)			5 mm thk ss 316
Jacket			5 mm thk SS 304
Top			Body Flange With Dish End
Bottom			Dished end( 10% torispherical)
leg			MS
Baffle Recommendation(Off Wall)			4 Nos @ 90 Degree
manhole			No
Top Glass			100mm(Vision 30mm)
Inner Finish			Mirror Finish
Outer finish			Matt Finish
Total Height			to be confirmed
Design Criteria
Viscosity	100 cP		SG	1.1
Pressure	FV to 3kg/cm2		Temp	130 deg C
Mechanical Detail
Sealing	Mechanical Seal( Seal mech)
Gearbox (Elmech)	Worm Gearbox
Motor HP (Crompton/ BBL/ Havels/ Hindustan)	3	NFLP, 4 Pole, Flanged, 3 Ph, 415 V, 50 Hz,
Impeller Type (From bottom)	Ruston Turbine	Ruston Turbine		Ruston Turbine
Impeller Blade	6 Blade	6 Blade		6 Blade
Agitator Details
MOC Contact Parts	SS 316	Shaft Diameter		50 mm
MOC Non-CP	MS/CS	Shaft Speed(RPM)		144
Air Flow Control	Rota meter (1000 LPM)
Scope of Supply	Design, manufactur, supply of UPM make agitator assembly. Which includes impeller blades with hub, shaft, lantern assembly with bearing housing etc.
Scope of Buyer	Installation in scope of buyer (Electricity, Insulation, Water, Drain Line, Valves and Fittings and Clamp )

Applications

The 1000L Pro Bioreactor is widely used in:

Biofertilizer production (large scale)
Enzyme production (Amylase, Protease, etc.)
Industrial microbial fermentation
Pharmaceutical and biotech industries
Commercial-scale fermentation plants

Advantages of 1000L Pro Bioreactor

Full Automation → Reduces manpower and human error
High Precision Control → Ensures consistent product quality
Scalable Production → Ideal for industrial manufacturing
User-Friendly HMI → Easy monitoring and operation
Robust Construction → Long-term durability

Why Choose Us as Your Supplier?

Proven experience in fermenter and bioreactor manufacturing
Custom design as per process requirement
Strong technical support and after-sales service
Competitive pricing with high-quality standards
Export-ready solutions with documentation support

1000L Bioreactor Specification- PRO Model

Description	Basic	Advance	Pro
Probe
Temperature Sensor(Pt-100)	Yes	Yes	Yes
online ph measurement	On Demand	Yes	Yes
DO Sensor With 3 Meter Cable and indicator	no	on Demand	Yes
skid	no	Yes	Yes
Control
Controlling Processor	Micro Processor Based	PLC Based	PLC with 7 inch HMI
Temperature Control	Semi Auto( 2 sv)	Semi Auto(5 sv With Pump)	Semi Auto( 15 sv With Pump)
Inbuilt Heater in Vessel(Suitable For Biofertilizer Production)	On Demand	on Demand	No Recomanded
Agitation Control	Yes	Yes	Yes
Media Sterilization	Semi Auto	Semi Auto	Auto
Process Cooling Temperature Control	Semi Auto	Semi Auto	Auto
Aeration Control By Rotameter	Yes	Yes	Yes
Ph Control	No	Semi Automatic	Automatic
Pressure Control	No	yes	yes
Fixed Speed Peristaltic Pump	On Demand (Specify Qty)	On Demand (Specify Qty)	On Demand (Specify Qty)
Piping	Buyer Scope	Flexible (Plug and Play)From Skid To Fermenter) Buyer Scope	Flexible (Plug and Play)From Skid To Fermenter) Buyer Scope
Installation	Buyer Scope	Buyer Scope(5000/person/day + To& Fro & Accommodation)	Buyer Scope (5000/person/day + To& Fro & Accommodation)

1000L Pro Bioreactor – Supplier & Product Specification

We are a trusted supplier of 1000L Pro Model Bioreactors, designed for large-scale industrial fermentation, enzyme production, and biofertilizer manufacturing. Our Pro Model offers advanced automation, high precision control, and robust construction, ensuring consistent and high-quality output.

This system is ideal for companies looking to scale production with minimal manual intervention and maximum process efficiency.

Key Features Overview

Advanced PLC-based control system with 7-inch HMI touchscreen
Fully automatic pH, temperature, and process control
Integrated DO (Dissolved Oxygen) monitoring system
High-efficiency agitation and aeration system
Skid-mounted, ready-to-install design
Designed for continuous and batch operations

Probe & Monitoring System

The 1000L Pro Bioreactor is equipped with high-precision sensors for complete process control:

Temperature Sensor (Pt-100)
- Accurate temperature monitoring
- Ensures optimal microbial growth
Online pH Measurement
- Continuous monitoring with automatic dosing control
- Maintains stable fermentation conditions
DO Sensor (With Cable & Indicator)
- Real-time dissolved oxygen monitoring
- Optimizes aeration and productivity
Skid Mounted System
- Pre-assembled unit for easy installation
- Reduces setup time and errors

Control System & Automation

The Pro Model provides full automation for industrial-scale operations:

Controlling Processor:
- Industrial PLC with 7” HMI interface
- Touchscreen-based operation and monitoring
Temperature Control:
- Semi-automatic with 15 solenoid valves and pump integration
- High precision thermal management
Agitation Control:
- Fully automated agitation system
- Ensures uniform mixing and oxygen transfer

Process Control Capabilities

This model supports complete automation of fermentation processes:

Media Sterilization (SIP):
- Fully automatic sterilization cycle
- Ensures contamination-free operation
Process Cooling:
- Automatic cooling system
- Maintains stable fermentation conditions
Aeration Control by Rotameter:
- Manual adjustment with visual indication
- Ensures proper oxygen supply
pH Control:
- Fully automatic pH regulation
- Integrated dosing system
Pressure Control:
- Built-in pressure monitoring and safety system

Pump & Fluid Handling

Fixed Speed Peristaltic Pump
- Available on demand
- Suitable for dosing acids, bases, and nutrients
- Customizable quantity as per process requirement

Piping & Installation

Piping System:
- Flexible Plug & Play piping from skid to fermenter
- Simplifies installation and maintenance
Installation Scope:
- Buyer scope
- Onsite support available (optional)

Technical Specification Table

Parameter	1000L Pro Bioreactor Specification
Vessel Capacity	1000 Liters
Control System	PLC with 7” HMI
Temperature Sensor	Pt-100 (Included)
pH Measurement	Online + Automatic Control
DO Sensor	Included
Agitation System	Fully Controlled
Media Sterilization	Automatic (SIP)
Cooling System	Automatic
Aeration Control	Rotameter Based
Pressure Control	Available
Pump System	On Demand
Piping	Flexible Plug & Play
Installation	Buyer Scope

Production Output & ROI (Indicative)

Parameter	Value (Approx.)
Batch Time	24–48 Hours
Batches per Month	15–25
Monthly Output	15,000 – 25,000 Liters
ROI Period	8–14 Months (Depending on Product)

1000L Bioreactor Pro Model: The Ultimate Industrial Scaling Solution	The transition from pilot-scale research to full-scale commercial production requires equipment that is not just larger, but smarter. The 1000L Bioreactor Pro Model is engineered to meet the rigorous demands of the modern pharmaceutical and biotechnology industries. Designed for high-performance microbial fermentation and cell culture, this stainless-steel powerhouse ensures consistent yields and uncompromising sterility.
The Pinnacle of Bio-Processing Technology	In the competitive landscape of biotechnology, the Pro Model stands out due to its advanced automation and precision engineering. As industries expand across India, the demand for high-quality infrastructure has surged. Whether you are looking for reliable Bioreactor Suppliers in Bengaluru to support the "Silicon Valley" of India or need robust machinery from Bioreactor Suppliers in Ahmedabad for your chemical hub, our Pro Model delivers unmatched reliability.
Strategic Regional Supply & Support	We understand that proximity to technical support is vital for large-scale operations. Our network ensures that if you are searching for Bioreactor Suppliers in Hyderabad, you receive prompt installation and maintenance services. Similarly, we cater to the growing industrial belts through Bioreactor Suppliers in Pune and Bioreactor Suppliers in Nashik, providing localized expertise for the thriving manufacturing sectors in Maharashtra. For the southern pharmaceutical corridor, we serve as premier Bioreactor Suppliers in Chennai and Bioreactor Suppliers in Coimbatore, ensuring that the high-precision needs of medical research are met. From the coastal hubs served by Bioreactor Suppliers in Kochi to the emerging tech parks supported by Bioreactor Suppliers in Mysuru, our 1000L Pro Model is the gold standard for quality.
Industrial Growth in Gujarat	The manufacturing spirit of Gujarat is reflected in our distribution. We are recognized among the leading Bioreactor Suppliers in Surat and Bioreactor Suppliers in Rajkot, offering equipment that withstands intensive 24/7 operations. Our reach extends to the port cities through Bioreactor Suppliers in Gandhidham and Bioreactor Suppliers in Jamnagar, facilitating easy logistics for export-oriented units. Central and Eastern India Coverage Bridging the gap in central India, we act as key Bioreactor Suppliers in Bhopal and Bioreactor Suppliers in Indore, supporting the region's agricultural and biotech ventures. In the east, our presence as Bioreactor Suppliers in Bhubaneswar and Bioreactor Suppliers in Cuttack ensures that the growing scientific community in Odisha has access to world-class fermentation technology.
Location-Specific Service Breakdown	Bioreactor Suppliers in Amravati: We provide specialized support for educational and research institutes in the region, ensuring the 1000L Pro Model is optimized for diverse experimental scales. Bioreactor Suppliers in Anand: Supporting the heart of India's dairy and agricultural research, our bioreactors are perfect for large-scale probiotic production. Bioreactor Suppliers in Aurangabad: We offer heavy-duty industrial fermentation solutions tailored for the pharmaceutical manufacturing clusters in this region. Bioreactor Suppliers in Belagavi: Our team provides localized technical consultation to ensure seamless integration of bioreactors into existing production lines. Bioreactor Suppliers in Bhavnagar: We cater to the specialized chemical and marine biotech sectors with corrosion-resistant 1000L Pro Model variants. Bioreactor Suppliers in Bilaspur: Delivering high-capacity systems to support the emerging bio-energy and industrial sectors in Chhattisgarh. Bioreactor Suppliers in Durg: We offer robust equipment and annual maintenance contracts to ensure zero downtime for large-scale bio-processing units. Bioreactor Suppliers in Erode: Specializing in bioreactors for the textile and enzyme industry, providing efficient waste management and processing solutions. Bioreactor Suppliers in Gandhinagar: Working closely with state-level research bodies to provide the latest automated Pro Model technology for bio-innovation. Bioreactor Suppliers in Guntur: Focused on the agricultural biotech sector, providing systems for the mass production of bio-fertilizers and pesticides. Bioreactor Suppliers in Hubballi: Offering scalable solutions for the growing commercial biotech ventures in Northern Karnataka. Bioreactor Suppliers in Jabalpur: Providing advanced microbial fermentation units to support regional research in biological sciences. Bioreactor Suppliers in Junagadh: Catering to the unique needs of agricultural universities and private research farms in the region. Bioreactor Suppliers in Kakinada: Supporting the coastal biotech and aquaculture industries with specialized, large-capacity fermentation systems. Bioreactor Suppliers in Kannur: Delivering state-of-the-art bio-processing units to the burgeoning healthcare and research startups in Northern Kerala. Bioreactor Suppliers in Kolhapur: Focusing on the sugar and ethanol industry by providing efficient bioreactors for yeast propagation and fermentation. Bioreactor Suppliers in Kollam: Providing reliable equipment for the processing and research of marine resources and food technology. Bioreactor Suppliers in Kozhikode: Empowering the academic and private healthcare sectors with high-precision cell culture systems. Bioreactor Suppliers in Madurai: Offering durable and efficient 1000L systems for the thriving pharmaceutical manufacturing units in Southern Tamil Nadu. Bioreactor Suppliers in Mangaluru: Providing sophisticated hardware for the coastal region's chemical and pharmaceutical research facilities. Bioreactor Suppliers in Nagpur: Serving as a central hub for logistics and maintenance for the entire Vidarbha biotech corridor. Bioreactor Suppliers in Nanded: Offering localized expertise for pharmaceutical startups looking to scale their production quickly and safely. Bioreactor Suppliers in Navi Mumbai: Delivering ultra-modern, IoT-enabled bioreactors to the high-tech industrial parks of the metropolitan region. Bioreactor Suppliers in Panaji: Supporting the niche research sectors in Goa with high-quality, compact-footprint 1000L industrial models. Bioreactor Suppliers in Pimpri-Chinchwad: Partnering with the massive industrial units in this belt to provide high-volume fermentation solutions. Bioreactor Suppliers in Raipur: Empowering the heart of Chhattisgarh with industrial-grade equipment for bio-remediation and waste processing. Bioreactor Suppliers in Salem: Providing the regional industry with advanced enzyme production units and specialized technical training. Bioreactor Suppliers in Solapur: Offering robust bioreactor systems tailored for the unique climatic and industrial conditions of the region. Bioreactor Suppliers in Thiruvananthapuram: Supporting the capital's focus on high-end medical research and biological innovations with the Pro Model. Bioreactor Suppliers in Thrissur: Delivering precise and reliable equipment for the Ayurvedic and traditional medicine research sectors. Bioreactor Suppliers in Tiruchirappalli: Providing advanced technology to the educational and industrial engineering hubs of central Tamil Nadu. Bioreactor Suppliers in Tiruppur: Catering to the bio-treatment needs of the textile industry with high-efficiency organic processing units. Bioreactor Suppliers in Vijayawada: Supporting the rapid industrialization of Andhra Pradesh with premium fermentation and cell culture hardware.
Frequently Asked Questions (FAQs)	1. What is the material of construction for the 1000L Pro Model? The vessel is typically constructed from high-grade SS316L stainless steel, with all wetted parts polished to a mirror finish (Ra < 0.4 µm) to ensure maximum sterility and ease of cleaning. 2. Can this bioreactor be used for both mammalian cells and microbial fermentation? Yes, the Pro Model is designed for versatility. By adjusting the impeller type (e.g., Rushton vs. Marine blade) and oxygen transfer rates, it can handle sensitive cell lines or high-density microbial cultures. 3. What kind of automation system does it use? The 1000L Pro Model features an integrated PLC-based control system with a touchscreen HMI, allowing for real-time monitoring of pH, DO, temperature, and agitation. 4. How do you ensure sterility during large-scale production? The system includes an automated Steam-in-Place (SIP) and Clean-in-Place (CIP) functionality, utilizing high-quality valves and seals to prevent contamination. 5. Is technical support available in smaller cities like Junagadh or Nanded? Absolutely. We have a decentralized service team that ensures prompt technical support across all the cities mentioned, including regional hubs. 6. What are the power requirements for a 1000L system? A system of this scale typically requires a 3-phase power supply (415V, 50Hz) to support the powerful agitation motors and heating/cooling jackets. 7. Does the Pro Model support remote monitoring? Yes, the system is IoT-ready and can be configured for remote data logging and monitoring via a secure cloud interface or local network. 8. What is the typical lead time for delivery? Lead times vary by location, but generally, it takes 12 to 16 weeks from order confirmation to commissioning, including rigorous factory acceptance testing (FAT). 9. Are custom impeller designs available? Yes, we offer custom impeller configurations (pitched blade, hydrofoil, etc.) based on the specific rheology and shear sensitivity of your culture. 10. Do you provide validation documentation? Every Pro Model comes with a comprehensive documentation package, including IQ (Installation Qualification), OQ (Operational Qualification), and material certificates for regulatory compliance.