Manufacturer of fermenter, bioreactor, Agitator, Reactor, Vessel, Rotary Shaker, BOD Incubator, Ribbon Blender, Vertical Autocalve, Process instruments and fittings

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SS Reactor Vessel & SS Mixing Tank

Original price was: ₹650,000.00.Current price is: ₹625,000.00.

SS Reactor Vessel & SS Mixing Tank

SS Reactor Vessel

An SS Reactor Vessel is a sophisticated pressure vessel designed to facilitate controlled chemical reactions, such as polymerization, distillation, or hydrogenation. These vessels are typically equipped with heating or cooling jackets—such as limpet coils or dimple jackets—to manage the thermal energy generated or required by the process. Because they often operate under high pressure or full vacuum, they are fabricated with thick-walled stainless steel and feature precision-engineered seals to prevent any hazardous leakage or batch contamination.

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SS Reactor Vessel & SS Mixing Tank

High-Performance SS Reactor Vessel & SS Mixing Tank: Industrial Excellence

In the modern landscape of chemical, pharmaceutical, and food processing, the integrity of your processing equipment determines the quality of your final product. The SS Reactor Vessel and SS Mixing Tank serve as the backbone of these operations, providing a controlled environment for complex chemical transformations and physical blending. Constructed from high-grade stainless steel, these vessels are engineered to withstand extreme pressures, varying thermal cycles, and corrosive substances. By integrating advanced agitation technology with robust mechanical design, these systems ensure high-yield production, maximum safety, and strict adherence to global manufacturing standards.

SS Reactor Vessel Manufacturer

As a premier SS Reactor Vessel Manufacturer, the engineering focus is on structural integrity and metallurgical precision. Each vessel is designed in accordance with ASME Section VIII standards, utilizing advanced plasma welding and X-ray testing to ensure that every seam can withstand rigorous industrial duty. A professional manufacturer provides customized internal agitation profiles, ranging from high-shear turbines to low-speed anchors, specifically calibrated to the viscosity and density of the chemical reactants being processed.

SS Mixing Tank

An SS Mixing Tank is an essential unit for achieving uniform homogeneity in liquid-liquid or solid-liquid mixtures. Unlike a standard storage container, a mixing tank is optimized for flow dynamics, often featuring internal baffles that break up the vortex and ensure that there are no "dead zones" where ingredients can settle. These tanks are widely used in the production of syrups, lotions, and food sauces, where a consistent texture and even distribution of active ingredients are the primary metrics of success.

SS Mixing Tank Manufacturer

Choosing a reputable SS Mixing Tank Manufacturer ensures that your equipment is built with high-grade SS 304 or 316L and finished to a sanitary grade. Manufacturers prioritize "Clean-in-Place" (CIP) compatibility, providing mirror-polished internal surfaces that prevent bacterial growth and allow for rapid batch turnover. From 50-liter pilot plant units to massive 50,000-liter industrial blending stations, a specialized manufacturer offers tailored motor torques and impeller designs to meet the unique rheological challenges of your specific product.

Key Features of Stainless Steel Processing Vessels

1. Thermal Management Systems
Both reactor vessels and mixing tanks can be equipped with various jacket types. Conventional jackets are ideal for high-volume heating, while limpet coils are preferred for high-pressure cooling media. For energy efficiency, dimple jackets provide excellent turbulence even at lower flow rates.

2. Advanced Agitation Technology
The heart of these vessels is the agitator. Depending on the process, you may require:

Anchor Agitators: For high-viscosity materials like gels and pastes.

Propeller/Turbine: For low-viscosity liquids requiring high-speed blending.

High-Shear Emulsifiers: For creating stable oil-water emulsions.

3. Safety and Instrumentation
Modern vessels are equipped with high-precision instruments, including:

RTD Sensors: For real-time temperature monitoring.

Pressure Transmitters: To ensure operation within safe limits.

Level Sensors: To prevent overflow or dry-running of the agitator.

Frequently Asked Questions (FAQs)

1. What is the difference between an SS Reactor Vessel and an SS Mixing Tank?
A reactor is typically a pressure vessel designed for chemical changes under specific heat and pressure, whereas a mixing tank is primarily used for physical blending or homogenization, often at atmospheric pressure.

2. Which grade of stainless steel should I choose?
SS 304 is suitable for general food and cosmetic use, while SS 316L is mandatory for pharmaceutical and corrosive chemical processes due to its superior resistance to pitting and acids.

3. Can these vessels be used for vacuum distillation?
Yes, an SS Reactor Vessel can be designed to withstand a full vacuum, which is essential for low-temperature distillation or de-aeration of sensitive products.

4. How is the internal finish measured?
The internal finish is measured in Grit or Ra (Roughness Average). For pharmaceutical applications, a mirror finish (240 to 400 Grit) is standard to ensure complete sterilization.

5. Do you provide explosion-proof motors?
Yes, for environments involving volatile solvents or flammable gases, we equip our vessels with flame-proof (FLP) motors and spark-resistant drive assemblies.

6. What types of seals are used for the agitator shaft?
We offer various options, including simple stuffing boxes for atmospheric tanks, and single or double mechanical seals for pressurized reactors to prevent vapor escape.

7. Can a mixing tank be used for heating?
Absolutely. Many SS Mixing Tanks are jacketed to allow for the melting of solids (like wax or sugar) during the blending process.

8. What is the typical maintenance schedule?
We recommend monthly inspections of the mechanical seals and gearboxes, and an annual check of the vessel wall thickness (ultrasonic testing) for high-pressure reactors.

9. Are your vessels compliant with international standards?
Yes, all vessels are manufactured following Good Manufacturing Practices (GMP) and can be certified according to ASME or CE standards as per client requirements.

10. Do you provide installation and commissioning?
Yes, as a full-service manufacturer, we offer onsite installation, piping integration, and operator training to ensure your production line starts smoothly.

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