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500 Litter Fermenter- Advance Model

Original price was: ₹1,200,000.00.Current price is: ₹1,190,000.00.

500 Litter Bioreactor Specification- Advance Model

 

500L Advance Model Fermenter – Product Specification

The 500L Advance Model Fermenter is a medium to large-scale bioreactor system designed for industrial fermentation, biofertilizer production, and enzyme manufacturing. It offers an ideal combination of automation, performance, and cost-effectiveness, making it suitable for growing production facilities.

This model is equipped with a PLC-based control system, essential sensors, and semi-automatic process control, ensuring reliable and consistent fermentation results.


Key Features Overview

  • PLC-based control system for stable and reliable operation
  • Continuous online pH monitoring with semi-automatic control
  • Optional DO (Dissolved Oxygen) sensor integration
  • Efficient agitation and aeration system
  • Semi-automatic sterilization and cooling system
  • Skid-mounted design for easy installation

Probe & Monitoring System

The Advance Model includes essential instrumentation for process monitoring:

  • Temperature Sensor (Pt-100)
    • High accuracy temperature measurement
    • Maintains optimal fermentation conditions
  • Online pH Measurement
    • Real-time pH monitoring
    • Integrated with semi-automatic dosing system
  • DO Sensor (Optional – On Demand)
    • Can be installed as per process requirement
    • Enhances oxygen transfer control
  • Skid Mounted System
    • Pre-assembled unit for quick installation
    • Improves system stability

Control System & Automation

Designed to provide better control than basic systems:

  • Controlling Processor:
    • Industrial-grade PLC system
    • Reliable and consistent operation
  • Temperature Control:
    • Semi-automatic with 5 solenoid valves and pump integration
    • Ensures accurate heating and cooling
  • Agitation Control:
    • Controlled agitation system
    • Provides uniform mixing and nutrient distribution

Process Control Capabilities

The 500L Advance Model supports semi-automated fermentation processes:

  • Media Sterilization:
    • Semi-automatic sterilization cycle
    • Reduces contamination risk
  • Process Cooling:
    • Semi-automatic cooling system
    • Maintains stable temperature
  • Aeration Control by Rotameter:
    • Manual airflow adjustment with visual indication
    • Ensures proper oxygen supply
  • pH Control:
    • Semi-automatic pH regulation
    • Requires minimal operator intervention
  • Pressure Control:
    • Integrated monitoring system

Pump & Fluid Handling

  • Fixed Speed Peristaltic Pump
    • Available on demand
    • Suitable for dosing acids, bases, and nutrients
    • Customizable quantity as per process requirement

Piping & Installation

  • Piping System:
    • Flexible Plug & Play piping from skid to fermenter
    • Easy installation and maintenance
  • Installation Scope:
    • Buyer scope
    • Optional onsite support available

Technical Specification Table

Parameter 500L Advance Model Specification
Vessel Capacity 500 Liters
Control System PLC Based
Temperature Sensor Pt-100 (Included)
pH Measurement Online (Semi-Automatic Control)
DO Sensor On Demand
Agitation System Controlled
Media Sterilization Semi-Automatic
Cooling System Semi-Automatic
Aeration Control Rotameter Based
Pressure Control Available
Pump System On Demand
Piping Flexible Plug & Play
Installation Buyer Scope
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500 Litter Bioreactor- Advance Model

 

Applications

The 500L Advance Model Fermenter is widely used in:

  • Biofertilizer production (medium to large scale)
  • Enzyme production (Amylase, Protease, etc.)
  • Industrial microbial fermentation
  • Agricultural biotechnology
  • Pilot to commercial scale production

Advantages of 500L Advance Model

  • Balanced Automation → Better control at reasonable cost
  • PLC Reliability → Stable and consistent performance
  • Flexible Configuration → Optional DO and pumps
  • Efficient Production → Suitable for commercial scale
  • Scalable System → Easy upgrade to Pro model

Why Choose 500L Advance Model?

The 500L Advance Model Fermenter is an excellent solution for businesses looking to scale up production with controlled parameters while maintaining cost efficiency. It offers the right balance between manual and fully automated systems, ensuring reliable output and operational flexibility.

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Frequently Asked Questions (FAQs)

What is the lead time for a 500L Advanced Fermenter?
Standard delivery usually takes 8–10 weeks, but Uma Pharmatech Machinery works closely with clients to meet specific project timelines.

Can the system be integrated with existing SCADA?
Yes, Uma Pharmatech Machinery designs advanced models with open communication protocols for seamless integration into factory-wide SCADA systems.

What material is used for the vessel construction?
Uma Pharmatech Machinery uses high-grade SS 316L for all product contact parts to ensure maximum corrosion resistance and aseptic safety.

Do you provide installation and commissioning?
Absolutely, Uma Pharmatech Machinery provides expert on-site installation and comprehensive commissioning services across India and internationally.

Is the 500L model suitable for both aerobic and anaerobic processes?
Yes, Uma Pharmatech Machinery offers versatile configurations that can be adjusted for different gas-flow and agitation requirements.

Does the advanced model include automated cleaning?
The advanced models from Uma Pharmatech Machinery come equipped with integrated CIP (Clean-in-Place) spray balls for efficient and automated cleaning.

How is the temperature controlled in the vessel?
Uma Pharmatech Machinery utilizes a high-efficiency dimple jacket or internal coils with automated steam/chilled water valves for precise temperature regulation.

Are spare parts readily available?
Yes, Uma Pharmatech Machinery maintains a comprehensive inventory of seals, gaskets, and sensors to ensure minimal downtime for our clients.

What validation documents do you provide?
Uma Pharmatech Machinery provides a complete documentation package, including DQ, IQ, OQ, and user manuals to support regulatory compliance.

Can I get a customized agitation system?
Yes, Uma Pharmatech Machinery offers various impeller types, such as Rushton, Marine, or Pitched Blade, depending on your specific microbial culture needs.

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