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Industrial Bioreactors and Fermenters Manufacturers

500 Litter Fermenter- Advance Model

Original price was: ₹1,200,000.00.Current price is: ₹1,190,000.00.

500 Litter Bioreactor Specification- Advance Model

500L Advance Model Fermenter – Product Specification

The 500L Advance Model Fermenter is a medium to large-scale bioreactor system designed for industrial fermentation, biofertilizer production, and enzyme manufacturing. It offers an ideal combination of automation, performance, and cost-effectiveness, making it suitable for growing production facilities.

This model is equipped with a PLC-based control system, essential sensors, and semi-automatic process control, ensuring reliable and consistent fermentation results.

Key Features Overview

PLC-based control system for stable and reliable operation
Continuous online pH monitoring with semi-automatic control
Optional DO (Dissolved Oxygen) sensor integration
Efficient agitation and aeration system
Semi-automatic sterilization and cooling system
Skid-mounted design for easy installation

Probe & Monitoring System

The Advance Model includes essential instrumentation for process monitoring:

Temperature Sensor (Pt-100)
- High accuracy temperature measurement
- Maintains optimal fermentation conditions
Online pH Measurement
- Real-time pH monitoring
- Integrated with semi-automatic dosing system
DO Sensor (Optional – On Demand)
- Can be installed as per process requirement
- Enhances oxygen transfer control
Skid Mounted System
- Pre-assembled unit for quick installation
- Improves system stability

Control System & Automation

Designed to provide better control than basic systems:

Controlling Processor:
- Industrial-grade PLC system
- Reliable and consistent operation
Temperature Control:
- Semi-automatic with 5 solenoid valves and pump integration
- Ensures accurate heating and cooling
Agitation Control:
- Controlled agitation system
- Provides uniform mixing and nutrient distribution

Process Control Capabilities

The 500L Advance Model supports semi-automated fermentation processes:

Media Sterilization:
- Semi-automatic sterilization cycle
- Reduces contamination risk
Process Cooling:
- Semi-automatic cooling system
- Maintains stable temperature
Aeration Control by Rotameter:
- Manual airflow adjustment with visual indication
- Ensures proper oxygen supply
pH Control:
- Semi-automatic pH regulation
- Requires minimal operator intervention
Pressure Control:
- Integrated monitoring system

Pump & Fluid Handling

Fixed Speed Peristaltic Pump
- Available on demand
- Suitable for dosing acids, bases, and nutrients
- Customizable quantity as per process requirement

Piping & Installation

Piping System:
- Flexible Plug & Play piping from skid to fermenter
- Easy installation and maintenance
Installation Scope:
- Buyer scope
- Optional onsite support available

Technical Specification Table

Parameter	500L Advance Model Specification
Vessel Capacity	500 Liters
Control System	PLC Based
Temperature Sensor	Pt-100 (Included)
pH Measurement	Online (Semi-Automatic Control)
DO Sensor	On Demand
Agitation System	Controlled
Media Sterilization	Semi-Automatic
Cooling System	Semi-Automatic
Aeration Control	Rotameter Based
Pressure Control	Available
Pump System	On Demand
Piping	Flexible Plug & Play
Installation	Buyer Scope

Description
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500 Litter Bioreactor- Advance Model

Applications

The 500L Advance Model Fermenter is widely used in:

Biofertilizer production (medium to large scale)
Enzyme production (Amylase, Protease, etc.)
Industrial microbial fermentation
Agricultural biotechnology
Pilot to commercial scale production

Advantages of 500L Advance Model

Balanced Automation → Better control at reasonable cost
PLC Reliability → Stable and consistent performance
Flexible Configuration → Optional DO and pumps
Efficient Production → Suitable for commercial scale
Scalable System → Easy upgrade to Pro model

Why Choose 500L Advance Model?

The 500L Advance Model Fermenter is an excellent solution for businesses looking to scale up production with controlled parameters while maintaining cost efficiency. It offers the right balance between manual and fully automated systems, ensuring reliable output and operational flexibility.