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Fermenter 100L Pro

Original price was: ₹2,440,000.00.Current price is: ₹2,140,000.00.

Specification of Fermenter-100L

Fermenter Vessel Details
Total Volume(Litter)			100L
Diameter(mm)			400
Straight Height(mm)			800
shell(cylindrical)			4 mm thk ss 316
Jacket			4 mm thk SS 304
Top			Body Flange With Dish End
Bottom			Dished end( 10% torispherical)
leg			MS
Baffle Recommendation(Off Wall)			4 Nos @ 90 Degree
manhole			No
Top Glass			100mm(Vision 30mm)
Inner Finish			Mirror Finish
Outer finish			Matt Finish
Total Height			to be confirmed
Design Criteria
Viscosity	100 cP		SG	1.1
Pressure	FV to 3kg/cm2		Temp	130 deg C
Mechanical Detail
Sealing	Mechanical Seal( Seal mech)
Gearbox (Elmech)	Worm Gearbox
Motor HP (Crompton/ BBL/ Havels/ Hindustan)	1	NFLP, 4 Pole, Flanged, 3 Ph, 415 V, 50 Hz,
Impeller Type (From bottom)	Ruston Turbine	Ruston Turbine		Ruston Turbine
Impeller Blade	6 Blade	6 Blade		6 Blade
Agitator Details
MOC Contact Parts	SS 316	Shaft Diameter		35 mm
MOC Non-CP	MS/CS	Shaft Speed(RPM)		187
Air Flow Control	Rota meter (100 LPM)
Scope of Supply	Design, manufactur, supply of UPM make agitator assembly. Which includes impeller blades with hub, shaft, lantern assembly with bearing housing etc.
Scope of Buyer	Installation in scope of buyer (Electricity, Insulation, Water, Drain Line, Valves and Fittings and Clamp )

Applications

The 100L Pro Model Fermenter is ideal for:

Research & development laboratories
Biofertilizer production (pilot scale)
Enzyme production (Amylase, Protease, etc.)
Microbial culture development
Biotechnology startups and innovation labs

Advantages of 100L Pro Model

Full Automation → Minimal manual intervention
High Precision Control → Consistent and repeatable results
Compact Design → Ideal for labs and limited space
User-Friendly HMI → Easy monitoring and control
Scalable Platform → Smooth transition to larger capacities

Why Choose 100L Pro Model?

The 100L Pro Model Fermenter is the perfect choice for organizations that require advanced control, high accuracy, and professional-grade fermentation performance. It ensures maximum process efficiency, reduced human error, and superior product quality, making it a valuable investment for R&D and pilot production.

Description
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100L Pro Model Fermenter – Product Specification

The 100L Pro Model Fermenter is a fully automated, high-precision bioreactor designed for research, pilot-scale production, and advanced fermentation applications. It offers cutting-edge automation with PLC control, HMI interface, and complete process monitoring, ensuring maximum efficiency and consistent results.

This model is ideal for users who require tight control over fermentation parameters, minimal manual intervention, and high reproducibility.

Key Features Overview

PLC-based control system with 7-inch HMI touchscreen
Fully automatic pH, temperature, and process control
Integrated DO (Dissolved Oxygen) sensor system
Advanced agitation and aeration control
Compact skid-mounted design
Suitable for R&D and pilot-scale production

Probe & Monitoring System

The 100L Pro Model is equipped with high-end instrumentation for real-time monitoring:

Temperature Sensor (Pt-100)
- High accuracy and stability
- Maintains optimal fermentation conditions
Online pH Measurement
- Continuous monitoring and automatic control
- Integrated dosing system for acid/base addition
DO Sensor (With 3 Meter Cable & Indicator)
- Real-time dissolved oxygen monitoring
- Ensures efficient oxygen transfer and microbial activity
Skid Mounted System
- Fully assembled unit
- Easy installation and improved system stability

Control System & Automation

This model offers advanced automation for professional fermentation operations:

Controlling Processor:
- Industrial-grade PLC with 7-inch HMI interface
- User-friendly touchscreen for monitoring and control
Temperature Control:
- Semi-automatic with 15 solenoid valves and pump integration
- High precision temperature regulation
Agitation Control:
- Fully controlled agitation system
- Ensures uniform mixing and oxygen dispersion

Process Control Capabilities

The 100L Pro Model supports full automation of critical fermentation processes:

Media Sterilization:
- Fully automatic sterilization cycle
- Reduces contamination risk significantly
Process Cooling:
- Automatic cooling system
- Maintains consistent operating temperature
Aeration Control by Rotameter:
- Manual airflow control with visual indication
- Supports precise oxygen supply
pH Control:
- Fully automatic pH regulation
- Ensures optimal microbial growth conditions
Pressure Control:
- Integrated pressure monitoring and control

Pump & Fluid Handling

Fixed Speed Peristaltic Pump
- Available on demand
- Used for accurate dosing of acids, bases, and nutrients
- Customizable quantity based on process needs

Piping & Installation

Piping System:
- Flexible Plug & Play piping from skid to fermenter
- Easy installation and maintenance
Installation Scope:
- Buyer scope
- Optional onsite support available

Technical Specification Table

Parameter	100L Pro Model Specification
Vessel Capacity	100 Liters
Control System	PLC with 7” HMI
Temperature Sensor	Pt-100 (Included)
pH Measurement	Online + Automatic Control
DO Sensor	Included
Agitation System	Fully Controlled
Media Sterilization	Automatic
Cooling System	Automatic
Aeration Control	Rotameter Based
Pressure Control	Available
Pump System	On Demand
Piping	Flexible Plug & Play
Installation	Buyer Scope