Bioreactor 100 Litter Advance

100L Advance Model Fermenter – Product Specification

 

Specification of Fermenter-100L

 

Fermenter Vessel Details
Total Volume(Litter)			100L
Diameter(mm)			400
Straight Height(mm)			800
shell(cylindrical)			4 mm thk ss 316
Jacket			4 mm thk SS 304
Top			Body Flange With Dish End
Bottom			Dished end( 10% torispherical)
leg			MS
Baffle Recommendation(Off Wall)			4 Nos @ 90 Degree
manhole			No
Top Glass			100mm(Vision 30mm)
Inner Finish			Mirror Finish
Outer finish			Matt Finish
Total Height			to be confirmed
Design Criteria
Viscosity	100 cP		SG	1.1
Pressure	FV to 3kg/cm2		Temp	130 deg C
Mechanical Detail
Sealing	Mechanical Seal( Seal mech)
Gearbox (Elmech)	Worm Gearbox
Motor HP (Crompton/ BBL/ Havels/ Hindustan)	1	NFLP, 4 Pole, Flanged, 3 Ph, 415 V, 50 Hz,
Impeller Type (From bottom)	Ruston Turbine	Ruston Turbine		Ruston Turbine
Impeller Blade	6 Blade	6 Blade		6 Blade
Agitator Details
MOC Contact Parts	SS 316	Shaft Diameter		35 mm
MOC Non-CP	MS/CS	Shaft Speed(RPM)		187
Air Flow Control	Rota meter  (100 LPM)
Scope of Supply	Design, manufactur, supply of UPM make agitator assembly. Which includes impeller blades with hub, shaft, lantern assembly with bearing housing  etc.
Scope of Buyer	Installation in scope of buyer (Electricity, Insulation, Water, Drain Line, Valves and Fittings and Clamp )

 

 

 

The 100L Advance Model Fermenter is a compact and efficient bioreactor designed for pilot-scale production, R&D applications, and small-scale commercial fermentation. It offers a strong combination of PLC-based control, reliable monitoring, and semi-automation, making it an ideal choice for startups and growing biotech operations.

This model bridges the gap between manual systems and fully automated fermenters, providing enhanced process control at an economical investment.

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Key Features Overview

• PLC-based control system for stable and reliable operation
• Continuous online pH monitoring with semi-automatic control
• Optional DO (Dissolved Oxygen) sensor integration
• Efficient agitation and aeration system
• Semi-automatic sterilization and cooling
• Compact skid-mounted design for easy installation

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Probe & Monitoring System

The 100L Advance Model is equipped with essential instrumentation to ensure process accuracy:

• Temperature Sensor (Pt-100)
  • High precision temperature measurement
  • Ensures optimal microbial growth environment
• Online pH Measurement
  • Real-time monitoring of pH levels
  • Integrated with semi-automatic dosing system
• DO Sensor (Optional – On Demand)
  • Can be added based on process needs
  • Improves oxygen transfer efficiency
• Skid Mounted Unit
  • Pre-assembled system for easy setup
  • Reduces installation time and effort

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Control System & Automation

The Advance Model offers reliable automation with PLC-based architecture:

• Controlling Processor:
  • Industrial-grade PLC system
  • Ensures consistent and repeatable process control
• Temperature Control:
  • Semi-automatic with 5 solenoid valves and pump support
  • Maintains precise temperature during fermentation
• Agitation Control:
  • Controlled agitation system
  • Ensures uniform mixing and nutrient distribution

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Process Control Capabilities

This model is designed to handle essential fermentation processes with semi-automation:

• Media Sterilization:
  • Semi-automatic sterilization cycle
  • Reduces contamination risk
• Process Cooling:
  • Semi-automatic cooling system
  • Maintains stable process temperature
• Aeration Control by Rotameter:
  • Manual airflow control with visual indication
  • Ensures adequate oxygen supply
• pH Control:
  • Semi-automatic pH adjustment
  • Requires minimal operator intervention
• Pressure Control:
  • Basic pressure monitoring and control available

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Pump & Fluid Handling

• Fixed Speed Peristaltic Pump
  • Available on demand
  • Suitable for dosing acids, bases, or nutrients
  • Customizable quantity as per requirement

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Piping & Installation

• Piping System:
  • Flexible Plug & Play piping from skid to fermenter
  • Easy to install and maintain
• Installation Scope:
  • Buyer scope